test(update): use blocking connections in Windows release server

fix(windows): preserve pipe continuity and verify process liveness

.github/workflows/ci.yml

@@ -37,6 +37,27 @@ jobs:
       - name: Run Rust tests
         run: cargo test --workspace --locked
 
+  windows-daemon:
+    name: Windows daemon and update regression tests
+    runs-on: windows-latest
+
+    steps:
+      - uses: actions/checkout@v6
+
+      - uses: dtolnay/rust-toolchain@stable
+
+      - name: Run Windows named-pipe tests
+        run: cargo test -p bsk --lib --locked daemon::ipc::windows::tests
+
+      - name: Run Windows process liveness tests
+        run: cargo test -p bsk --lib --locked daemon::lockfile::tests
+
+      - name: Run Windows update tests
+        run: cargo test -p bsk --lib --locked cli::update::tests
+
+      - name: Run Windows update process tests
+        run: cargo test -p bsk --test windows_update --locked
+
   frontend:
     name: Frontend lint, typecheck, tests, build
     runs-on: ubuntu-latest

apps/extension/src/tools/__tests__/dispatcher.test.ts

@@ -49,6 +49,47 @@ describe("ToolDispatcher", () => {
     vi.unstubAllGlobals();
   });
 
+  it.each([
+    "tool.snapshot",
+    "tool.evaluate",
+    "tool.get_html",
+    "tool.console",
+  ])("annotates Chrome extension-access failures from %s", async (method) => {
+    const tab = { id: 7, windowId: 4242, active: true, url: "https://example.test" };
+    vi.stubGlobal("chrome", {
+      tabs: {
+        get: vi.fn(async () => tab),
+        query: vi.fn(async () => [tab]),
+      },
+    });
+    const { transport, sent, deliver } = fakeTransport();
+    const sessions = new SessionManager({
+      agentWindow: {
+        create: vi.fn(async () => 4242),
+        remove: vi.fn(),
+        ensureActiveTab: vi.fn(),
+      },
+    });
+    await sessions.start("test");
+    const error = new Error("Cannot access a chrome-extension:// URL of different extension");
+    const cdp = {
+      send: vi.fn().mockRejectedValue(error),
+      ensureConsoleCapture: vi.fn().mockRejectedValue(error),
+      consoleEntriesSince: vi.fn(),
+    } as unknown as TestDispatcherCdp;
+    const dispatcher = new ToolDispatcher({ transport, sessions, cdp });
+    dispatcher.start();
+    deliver(makeRequest(method, { session_id: "test", expression: "document.title" }));
+    await vi.waitFor(() => expect(sent).toHaveLength(1));
+    expect(sent[0]).toMatchObject({
+      error: {
+        code: "cdp_failed",
+        data: { reason: "cdp_extension_access_denied" },
+      },
+    });
+    dispatcher.stop();
+  });
+
   it("uses the configured recording runtime for start and stop", async () => {
     const { transport, sent, deliver } = fakeTransport();
     const sessions = new SessionManager({

apps/extension/src/tools/__tests__/errors.test.ts

@@ -0,0 +1,39 @@
+import { describe, expect, it } from "vitest";
+import type { RpcError } from "@/transport/types";
+import { cdpError, classifyCdpError } from "../errors";
+
+const denied = "Cannot access a chrome-extension:// URL of different extension";
+
+describe("CDP extension access errors", () => {
+  it("classifies both Chrome Error instances and string failures", () => {
+    for (const error of [new Error(denied), denied]) {
+      expect(cdpError(error)).toEqual({
+        code: "cdp_failed",
+        message: denied,
+        data: { reason: "cdp_extension_access_denied" },
+      });
+    }
+  });
+
+  it("preserves transfer outcome and cleanup instructions when CDP was denied", () => {
+    const error: RpcError = {
+      code: "cdp_failed",
+      message: denied,
+      data: {
+        reason: "transfer_outcome_unknown",
+        effect_state: "unknown",
+        cleanup_state: "failed",
+      },
+    };
+    expect(classifyCdpError(error)).toBe(error);
+  });
+
+  it("leaves other error codes and unrelated debugger failures unchanged", () => {
+    for (const error of [
+      { code: "permission_denied", message: denied },
+      { code: "cdp_failed", message: "Another debugger is already attached" },
+    ] satisfies RpcError[]) {
+      expect(classifyCdpError(error)).toBe(error);
+    }
+  });
+});

apps/extension/src/tools/__tests__/navigation-recovery.test.ts

@@ -0,0 +1,266 @@
+import { describe, expect, it, vi } from "vitest";
+import { SessionManager } from "@/session-manager/manager";
+import type { BrowserNavigationApi } from "../browser-navigation";
+import { handleNavigate, handleReload } from "../navigation";
+import type { CdpRunner } from "../shared";
+
+const denied = "Cannot access a chrome-extension:// URL of different extension";
+const url = "https://example.test/recovered";
+
+function event<T extends (...args: never[]) => void>() {
+  const listeners = new Set<T>();
+  return {
+    listeners,
+    addListener: (listener: T) => listeners.add(listener),
+    removeListener: (listener: T) => listeners.delete(listener),
+    fire: (...args: Parameters<T>) => {
+      for (const listener of [...listeners]) listener(...args);
+    },
+  };
+}
+
+async function fixture() {
+  const manager = new SessionManager({
+    agentWindow: {
+      create: vi.fn(async () => 100),
+      remove: vi.fn(async () => {}),
+      ensureActiveTab: vi.fn(async () => 4),
+    },
+  });
+  await manager.start("test");
+  type Listener = Parameters<BrowserNavigationApi["onCommitted"]["addListener"]>[0];
+  const events = {
+    onCommitted: event<Listener>(),
+    onDOMContentLoaded: event<Listener>(),
+    onCompleted: event<Listener>(),
+    onErrorOccurred: event<Listener>(),
+  };
+  const cdpEvents = event<Parameters<NonNullable<CdpRunner["onEvent"]>>[0]>();
+  const state = { blocked: true, destinationBlocked: false, emitIdle: true };
+  const send = vi.fn(async (_tabId: number, method: string) => {
+    if (state.blocked) throw new Error(denied);
+    if (method === "Page.getFrameTree") {
+      return { frameTree: { frame: { id: "main", loaderId: "new-loader" } } };
+    }
+    if (method === "Runtime.evaluate") return { result: { value: "complete" } };
+    if (method === "Page.setLifecycleEventsEnabled" && state.emitIdle) {
+      cdpEvents.fire({ tabId: 4 }, "Page.lifecycleEvent", {
+        frameId: "main",
+        loaderId: "new-loader",
+        name: "networkIdle",
+      });
+    }
+    if (method === "Page.navigate") return { frameId: "main", loaderId: "new-loader" };
+    return {};
+  });
+  const cdp: CdpRunner = {
+    send: send as CdpRunner["send"],
+    onEvent: (listener) => {
+      cdpEvents.addListener(listener);
+      return { dispose: () => cdpEvents.removeListener(listener) };
+    },
+  };
+  const main = { tabId: 4, frameId: 0, documentId: "new-document" };
+  const navigate = async () => {
+    state.blocked = state.destinationBlocked;
+    events.onCommitted.fire(main);
+    events.onDOMContentLoaded.fire(main);
+    events.onCompleted.fire(main);
+  };
+  const browserNavigation = { ...events, update: vi.fn(navigate), reload: vi.fn(navigate) };
+  const tab = { id: 4, windowId: 100, active: true, url } as chrome.tabs.Tab;
+  const tabsApi = { get: vi.fn(async () => tab), query: vi.fn(async () => [tab]) };
+  const deps = { cdp, tabsApi, browserNavigation, defaultTimeoutMs: 1000 };
+  const expectCleanedUp = () => {
+    for (const entry of Object.values(events)) expect(entry.listeners.size).toBe(0);
+    expect(cdpEvents.listeners.size).toBe(0);
+  };
+  return { manager, deps, state, send, events, main, cdpEvents, expectCleanedUp };
+}
+
+describe("navigation after Chrome denies extension-frame access", () => {
+  it.each([
+    "load",
+    "commit",
+    "domcontentloaded",
+    "networkidle",
+  ] as const)("recovers the same tab with the requested %s checkpoint", async (waitUntil) => {
+    const f = await fixture();
+    const result = await handleNavigate(
+      f.manager,
+      {
+        session_id: "test",
+        url,
+        wait_until: waitUntil,
+      },
+      f.deps,
+    );
+
+    expect(result).toMatchObject({ tab_id: 4, final_url: url, reached: waitUntil });
+    expect(f.deps.browserNavigation.update).toHaveBeenCalledExactlyOnceWith(4, { url });
+    expect(f.send.mock.calls.some(([, method]) => method === "Page.navigate")).toBe(false);
+    expect(f.send).toHaveBeenCalledWith(4, "Page.enable", {});
+    f.expectCleanedUp();
+  });
+
+  it("recovers reload through tabs.reload and preserves hard reload", async () => {
+    const f = await fixture();
+    const result = await handleReload(f.manager, { session_id: "test", hard: true }, f.deps);
+    expect(result).toMatchObject({ tab_id: 4, reached: "load" });
+    expect(f.deps.browserNavigation.reload).toHaveBeenCalledExactlyOnceWith(4, {
+      bypassCache: true,
+    });
+    expect(f.deps.browserNavigation.update).not.toHaveBeenCalled();
+    f.expectCleanedUp();
+  });
+
+  it("reports the restriction when reload leaves the conflicting frame present", async () => {
+    const f = await fixture();
+    f.state.destinationBlocked = true;
+    const result = await handleReload(f.manager, { session_id: "test" }, f.deps);
+    expect(result).toMatchObject({
+      code: "cdp_failed",
+      data: { reason: "cdp_extension_access_denied" },
+    });
+    expect(f.deps.browserNavigation.reload).toHaveBeenCalledOnce();
+    f.expectCleanedUp();
+  });
+
+  it("does not fall back for unrelated debugger failures", async () => {
+    const f = await fixture();
+    f.send.mockRejectedValue(new Error("Another debugger is already attached"));
+    const result = await handleNavigate(f.manager, { session_id: "test", url }, f.deps);
+    expect(result).toMatchObject({
+      code: "cdp_failed",
+      message: "Another debugger is already attached",
+    });
+    expect(f.deps.browserNavigation.update).not.toHaveBeenCalled();
+    f.expectCleanedUp();
+  });
+
+  it("does not replay navigation when a dispatched CDP command fails", async () => {
+    const f = await fixture();
+    f.state.blocked = false;
+    const send = f.send.getMockImplementation()!;
+    f.send.mockImplementation(async (tabId, method) => {
+      if (method === "Page.navigate") throw new Error(denied);
+      return send(tabId, method);
+    });
+    const result = await handleNavigate(f.manager, { session_id: "test", url }, f.deps);
+    expect(result).toMatchObject({
+      code: "cdp_failed",
+      data: { reason: "cdp_extension_access_denied" },
+    });
+    expect(f.deps.browserNavigation.update).not.toHaveBeenCalled();
+    f.expectCleanedUp();
+  });
+
+  it("keeps the Agent Window guard in front of the recovery", async () => {
+    const f = await fixture();
+    f.deps.tabsApi.get.mockResolvedValue({
+      id: 4,
+      windowId: 200,
+      active: true,
+      url,
+    } as chrome.tabs.Tab);
+    const result = await handleNavigate(f.manager, { session_id: "test", tab_id: 4, url }, f.deps);
+    expect(result).toMatchObject({ code: "permission_denied" });
+    expect(f.send).not.toHaveBeenCalled();
+    expect(f.deps.browserNavigation.update).not.toHaveBeenCalled();
+  });
+
+  it("ignores old-document, subframe, and other-tab completion events", async () => {
+    const f = await fixture();
+    f.deps.browserNavigation.update.mockImplementation(async () => {});
+    let settled = false;
+    const work = handleNavigate(f.manager, { session_id: "test", url }, f.deps).then((result) => {
+      settled = true;
+      return result;
+    });
+    await vi.waitFor(() => expect(f.deps.browserNavigation.update).toHaveBeenCalledOnce());
+    f.events.onCompleted.fire(f.main);
+    f.events.onCommitted.fire({ ...f.main, tabId: 9 });
+    f.events.onCommitted.fire({ ...f.main, frameId: 1 });
+    f.events.onCompleted.fire(f.main);
+    await Promise.resolve();
+    expect(settled).toBe(false);
+    f.events.onCommitted.fire(f.main);
+    f.events.onCompleted.fire({ ...f.main, documentId: "old-document" });
+    await Promise.resolve();
+    expect(settled).toBe(false);
+    f.state.blocked = false;
+    f.events.onCompleted.fire(f.main);
+    expect(await work).toMatchObject({ reached: "load" });
+    f.expectCleanedUp();
+  });
+
+  it("does not infer network idle from a browser load event", async () => {
+    const f = await fixture();
+    f.state.emitIdle = false;
+    const result = await handleNavigate(
+      f.manager,
+      {
+        session_id: "test",
+        url,
+        wait_until: "networkidle",
+        timeout_ms: 10,
+      },
+      f.deps,
+    );
+    expect(result).toMatchObject({ reached: "timeout" });
+    f.expectCleanedUp();
+  });
+
+  it("cleans up browser listeners on timeout", async () => {
+    const f = await fixture();
+    f.deps.browserNavigation.update.mockImplementation(async () => {});
+    const result = await handleNavigate(
+      f.manager,
+      { session_id: "test", url, timeout_ms: 10 },
+      f.deps,
+    );
+    expect(result).toMatchObject({ reached: "timeout" });
+    f.expectCleanedUp();
+  });
+
+  it("does not navigate an already-cancelled request", async () => {
+    const f = await fixture();
+    const result = await handleNavigate(
+      f.manager,
+      { session_id: "test", url },
+      {
+        ...f.deps,
+        signal: AbortSignal.abort(),
+      },
+    );
+    expect(result).toMatchObject({ code: "cancelled" });
+    expect(f.deps.browserNavigation.update).not.toHaveBeenCalled();
+    f.expectCleanedUp();
+  });
+
+  it("cleans up browser listeners when cancelled after dispatch", async () => {
+    const f = await fixture();
+    const ac = new AbortController();
+    f.deps.browserNavigation.update.mockImplementation(async () => {
+      ac.abort();
+    });
+    const result = await handleNavigate(
+      f.manager,
+      { session_id: "test", url },
+      { ...f.deps, signal: ac.signal },
+    );
+    expect(result).toMatchObject({ code: "cancelled" });
+    expect(f.deps.browserNavigation.update).toHaveBeenCalledOnce();
+    f.expectCleanedUp();
+  });
+
+  it("reports browser navigation errors and releases listeners", async () => {
+    const f = await fixture();
+    f.deps.browserNavigation.update.mockImplementation(async () => {
+      f.events.onErrorOccurred.fire({ ...f.main, error: "net::ERR_NAME_NOT_RESOLVED" });
+    });
+    const result = await handleNavigate(f.manager, { session_id: "test", url }, f.deps);
+    expect(result).toMatchObject({ code: "cdp_failed", message: "net::ERR_NAME_NOT_RESOLVED" });
+    f.expectCleanedUp();
+  });
+});

apps/extension/src/tools/browser-navigation.ts

@@ -0,0 +1,110 @@
+import type { RpcError, WaitUntil } from "@/transport/types";
+import { cdpError } from "./errors";
+
+interface NavigationEvent {
+  tabId: number;
+  frameId: number;
+  documentId?: string;
+  error?: string;
+}
+
+interface NavigationEvents {
+  addListener(listener: (details: NavigationEvent) => void): void;
+  removeListener(listener: (details: NavigationEvent) => void): void;
+}
+
+/** Normal browser navigation remains available when chrome.debugger is denied. */
+export interface BrowserNavigationApi {
+  update(tabId: number, props: { url: string }): Promise<unknown>;
+  reload(tabId: number, props: { bypassCache: boolean }): Promise<void>;
+  onCommitted: NavigationEvents;
+  onDOMContentLoaded: NavigationEvents;
+  onCompleted: NavigationEvents;
+  onErrorOccurred: NavigationEvents;
+}
+
+export const chromeBrowserNavigationApi: BrowserNavigationApi = {
+  update: (tabId, props) => chrome.tabs.update(tabId, props),
+  reload: (tabId, props) => chrome.tabs.reload(tabId, props),
+  get onCommitted() {
+    return chrome.webNavigation.onCommitted;
+  },
+  get onDOMContentLoaded() {
+    return chrome.webNavigation.onDOMContentLoaded;
+  },
+  get onCompleted() {
+    return chrome.webNavigation.onCompleted;
+  },
+  get onErrorOccurred() {
+    return chrome.webNavigation.onErrorOccurred;
+  },
+};
+
+export type NavigationOutcome =
+  | { reached: "match" | "timeout" | "cancelled"; lastLifecycle?: string }
+  | { reached: "failed"; error: RpcError };
+
+/** Subscribe before dispatch and ignore the departing document's load events. */
+export async function navigateWithBrowserApi(
+  api: BrowserNavigationApi,
+  tabId: number,
+  action: () => Promise<unknown>,
+  waitUntil: Exclude<WaitUntil, "networkidle">,
+  timeoutMs: number,
+  signal?: AbortSignal,
+): Promise<NavigationOutcome> {
+  if (signal?.aborted) return { reached: "cancelled" };
+  if (timeoutMs <= 0) return { reached: "timeout" };
+  let committed = false;
+  let documentId: string | undefined;
+  let lastLifecycle: string | undefined;
+  let finish!: (outcome: NavigationOutcome) => void;
+  const outcome = new Promise<NavigationOutcome>((resolve) => {
+    finish = resolve;
+  });
+  const isMainFrame = (details: NavigationEvent) =>
+    details.tabId === tabId && details.frameId === 0;
+  const onCommitted = (details: NavigationEvent) => {
+    if (!isMainFrame(details)) return;
+    committed = true;
+    documentId = details.documentId;
+    lastLifecycle = "commit";
+    if (waitUntil === "commit") finish({ reached: "match", lastLifecycle });
+  };
+  const onDOMContentLoaded = (details: NavigationEvent) => {
+    if (!isMainFrame(details) || !committed || (documentId && details.documentId !== documentId))
+      return;
+    lastLifecycle = "DOMContentLoaded";
+    if (waitUntil === "domcontentloaded") finish({ reached: "match", lastLifecycle });
+  };
+  const onCompleted = (details: NavigationEvent) => {
+    if (!isMainFrame(details) || !committed || (documentId && details.documentId !== documentId))
+      return;
+    finish({ reached: "match", lastLifecycle: "load" });
+  };
+  const onError = (details: NavigationEvent) => {
+    if (!isMainFrame(details)) return;
+    finish({ reached: "failed", error: cdpError(details.error ?? "browser navigation failed") });
+  };
+  const onAbort = () => finish({ reached: "cancelled", lastLifecycle });
+  const subscriptions = [
+    [api.onCommitted, onCommitted],
+    [api.onDOMContentLoaded, onDOMContentLoaded],
+    [api.onCompleted, onCompleted],
+    [api.onErrorOccurred, onError],
+  ] as const;
+  for (const [event, listener] of subscriptions) event.addListener(listener);
+  signal?.addEventListener("abort", onAbort, { once: true });
+  const timer = setTimeout(() => finish({ reached: "timeout", lastLifecycle }), timeoutMs);
+  try {
+    if (signal?.aborted) return { reached: "cancelled" };
+    await action();
+    return await outcome;
+  } catch (error) {
+    return { reached: "failed", error: cdpError(error) };
+  } finally {
+    clearTimeout(timer);
+    signal?.removeEventListener("abort", onAbort);
+    for (const [event, listener] of subscriptions) event.removeListener(listener);
+  }
+}

apps/extension/src/tools/dispatcher.ts

@@ -36,6 +36,7 @@ import { isRequestFrame } from "@/transport/types";
 import { handleConsole } from "./console";
 import { handleDownload } from "./download";
 import { type EmulateCdpRunner, handleEmulate } from "./emulate";
+import { classifyCdpError } from "./errors";
 import { handleEvaluate } from "./evaluate";
 import { handleRequestHelp } from "./human-loop";
 import { handleClick, handleFill, handleHover, handlePress, handleSelect } from "./interaction";
@@ -239,7 +240,7 @@ export class ToolDispatcher {
       if (sessionId) this.onBrowserControlResumed?.(sessionId);
       const result = await this.invoke(req, ac.signal);
       if (isRpcError(result)) {
-        body = { id: req.id, error: result };
+        body = { id: req.id, error: classifyCdpError(result) };
       } else {
         body = { id: req.id, result };
         if (req.method === "tool.session_start") {

apps/extension/src/tools/errors.ts

@@ -13,6 +13,34 @@ import type {
 
 export type { RpcErrorData, RpcErrorReason };
 
+/** Chrome checks the whole tab's frame tree, including other extensions' frames. */
+export function isCdpExtensionAccessDenied(error: unknown): boolean {
+  const message = error instanceof Error ? error.message : String(error);
+  return message.includes("Cannot access a chrome-extension:// URL of different extension");
+}
+
+/** Preserve more specific reasons, especially file-transfer outcome/cleanup details. */
+export function classifyCdpError(error: RpcError): RpcError {
+  if (
+    error.code !== "cdp_failed" ||
+    error.data?.reason ||
+    !isCdpExtensionAccessDenied(error.message)
+  ) {
+    return error;
+  }
+  return {
+    ...error,
+    data: { ...error.data, reason: "cdp_extension_access_denied" },
+  };
+}
+
+export function cdpError(error: unknown): RpcError {
+  return classifyCdpError({
+    code: "cdp_failed",
+    message: error instanceof Error ? error.message : String(error),
+  });
+}
+
 export interface TransferErrorOptions {
   effectState: TransferEffectState;
   phase: string;

apps/extension/src/tools/navigation.ts

@@ -28,7 +28,13 @@ import type {
   RpcError,
   WaitUntil,
 } from "@/transport/types";
+import {
+  type BrowserNavigationApi,
+  chromeBrowserNavigationApi,
+  navigateWithBrowserApi,
+} from "./browser-navigation";
 import { attachDialogs, markDialogCursor } from "./dialogs";
+import { cdpError, isCdpExtensionAccessDenied } from "./errors";
 import {
   type CdpRunner,
   type ChromeTabsApi,
@@ -42,6 +48,7 @@ import {
 export interface NavigationDeps {
   cdp: CdpRunner;
   tabsApi: ChromeTabsApi;
+  browserNavigation?: BrowserNavigationApi;
   /** Optional AbortSignal — M7 abort hook (M10.2 will wire the full chain). */
   signal?: AbortSignal;
   /** Override default timeout when the caller omits `timeout_ms`. */
@@ -479,6 +486,81 @@ async function readTabUrl(api: ChromeTabsApi, tabId: number): Promise<string | u
   }
 }
 
+/** Recover only a failed preflight; never replay an already-dispatched navigation. */
+async function recoverBrowserNavigation(
+  deps: NavigationDeps,
+  tabId: number,
+  action: (api: BrowserNavigationApi) => Promise<unknown>,
+  waitUntil: WaitUntil,
+  timeoutMs: number,
+): Promise<ReloadResult | RpcError> {
+  const abort = linkedAbortSignal(deps.signal);
+  const deadline = Date.now() + timeoutMs;
+  const api = deps.browserNavigation ?? chromeBrowserNavigationApi;
+  try {
+    let outcome = await navigateWithBrowserApi(
+      api,
+      tabId,
+      () => action(api),
+      waitUntil === "networkidle" ? "commit" : waitUntil,
+      timeoutMs,
+      abort.signal,
+    );
+    if (outcome.reached === "failed") return outcome.error;
+    if (outcome.reached === "cancelled" || abort.signal.aborted) {
+      return { code: "cancelled", message: "navigation recovery aborted" };
+    }
+    if (outcome.reached === "match") {
+      // A completed reload is not a recovery if the restricted frame remains.
+      await deps.cdp.send(tabId, "Page.enable", {});
+      if (abort.signal.aborted)
+        return { code: "cancelled", message: "navigation recovery aborted" };
+      if (waitUntil === "networkidle") {
+        // webNavigation cannot prove network idle. Subscribe on the new
+        // document before enabling CDP lifecycle events after its commit.
+        const frame = await readMainFrameInfo(deps.cdp, tabId);
+        if (!frame.frameId) return cdpError("no main frame after navigation");
+        const remaining = deadline - Date.now();
+        if (remaining <= 0) {
+          outcome = { reached: "timeout", lastLifecycle: "commit" };
+        } else {
+          const wait = startLifecycleWait(
+            deps.cdp,
+            tabId,
+            frame.frameId,
+            "networkIdle",
+            remaining,
+            abort.signal,
+            { loaderId: frame.loaderId ?? undefined },
+          );
+          await deps.cdp.send(tabId, "Page.setLifecycleEventsEnabled", { enabled: true });
+          outcome = await wait.promise;
+        }
+      }
+    }
+    if (outcome.reached === "cancelled" || abort.signal.aborted) {
+      return { code: "cancelled", message: "navigation recovery aborted" };
+    }
+    return {
+      tab_id: tabId,
+      final_url: await readTabUrl(deps.tabsApi, tabId),
+      reached: outcome.reached === "match" ? waitUntil : "timeout",
+      ...(outcome.reached === "timeout"
+        ? {
+            error_text: `timed out waiting for ${waitUntil} during navigation recovery after ${timeoutMs}ms`,
+          }
+        : {}),
+    };
+  } catch (error) {
+    return abort.signal.aborted
+      ? { code: "cancelled", message: "navigation recovery aborted" }
+      : cdpError(error);
+  } finally {
+    abort.abort();
+    abort.cleanup();
+  }
+}
+
 // ---------------------------------------------------------------------------
 // tool.navigate
 // ---------------------------------------------------------------------------
@@ -505,7 +587,20 @@ export async function handleNavigate(
 
   try {
     deps.cdp.trackSessionTab?.(ctx.sessionId, target.tabId);
-    await ensureCdpReady(deps.cdp, target.tabId);
+    try {
+      await ensureCdpReady(deps.cdp, target.tabId);
+    } catch (error) {
+      if (!isCdpExtensionAccessDenied(error)) throw error;
+      const recovered = await recoverBrowserNavigation(
+        deps,
+        target.tabId,
+        (api) => api.update(target.tabId, { url: params.url }),
+        waitUntil,
+        timeoutMs,
+      );
+      if (isRpcError(recovered)) return recovered;
+      return attachDialogs(deps.cdp, target.tabId, dialogCursor, { ...recovered, url: params.url });
+    }
     const expected = cdpLifecycleName(waitUntil);
     const beforeReadyState = await probeMainFrameReadyState(deps.cdp, target.tabId);
     const beforeFrame = await readMainFrameInfo(deps.cdp, target.tabId);
@@ -574,10 +669,7 @@ export async function handleNavigate(
       }`,
     });
   } catch (err) {
-    return {
-      code: "cdp_failed",
-      message: err instanceof Error ? err.message : String(err),
-    };
+    return cdpError(err);
   }
 }
 
@@ -727,7 +819,24 @@ export async function handleReload(
 
   try {
     deps.cdp.trackSessionTab?.(ctx.sessionId, target.tabId);
-    await ensureCdpReady(deps.cdp, target.tabId);
+    try {
+      await ensureCdpReady(deps.cdp, target.tabId);
+    } catch (error) {
+      if (!isCdpExtensionAccessDenied(error)) throw error;
+      const previousUrl = await readTabUrl(deps.tabsApi, target.tabId);
+      const recovered = await recoverBrowserNavigation(
+        deps,
+        target.tabId,
+        (api) => api.reload(target.tabId, { bypassCache: ignoreCache }),
+        waitUntil,
+        timeoutMs,
+      );
+      if (isRpcError(recovered)) return recovered;
+      return attachDialogs(deps.cdp, target.tabId, dialogCursor, {
+        ...recovered,
+        previous_url: previousUrl,
+      });
+    }
     const previousUrl = await readTabUrl(deps.tabsApi, target.tabId);
     const beforeFrame = await readMainFrameInfo(deps.cdp, target.tabId);
     const expected = cdpLifecycleName(waitUntil);
@@ -776,10 +885,7 @@ export async function handleReload(
       }`,
     });
   } catch (err) {
-    return {
-      code: "cdp_failed",
-      message: err instanceof Error ? err.message : String(err),
-    };
+    return cdpError(err);
   }
 }
 

apps/extension/src/transport/types.ts

@@ -36,6 +36,7 @@ export type RpcErrorReason =
   | "single_select_value_count"
   | "tab_not_active"
   | "restricted_tab_url"
+  | "cdp_extension_access_denied"
   | "borrow_conflict"
   | "screenshot_capture_failed"
   | "file_input_probe_failed"

crates/bsk-cli/src/cli/render_error.rs

@@ -52,6 +52,7 @@ pub mod reason {
     pub const OPTION_NOT_FOUND: &str = "option_not_found";
     pub const SINGLE_SELECT_VALUE_COUNT: &str = "single_select_value_count";
     pub const TAB_NOT_ACTIVE: &str = "tab_not_active";
+    pub const CDP_EXTENSION_ACCESS_DENIED: &str = "cdp_extension_access_denied";
     pub const BORROW_CONFLICT: &str = "borrow_conflict";
     pub const SCREENSHOT_CAPTURE_FAILED: &str = "screenshot_capture_failed";
     pub const FILE_INPUT_PROBE_FAILED: &str = "file_input_probe_failed";
@@ -211,6 +212,13 @@ pub fn info_for_error(code: ErrorCode, data: Option<&serde_json::Value>) -> Rend
         return base;
     };
     match (code, reason) {
+        (ErrorCode::CdpFailed, reason::CDP_EXTENSION_ACCESS_DENIED) => RenderInfo {
+            summary: "Chrome blocked CDP access to another extension's content in this tab",
+            hint: Some(
+                "a web page can contain a restricted extension frame; disable the conflicting extension and reload, or use `bsk navigate <url>` to leave this page; reconnecting BrowserSkill alone does not remove the restriction",
+            ),
+            exit_code: base.exit_code,
+        },
         (_, reason::TRANSFER_OUTCOME_UNKNOWN) => RenderInfo {
             summary: "the file transfer outcome could not be confirmed",
             hint: Some(
@@ -544,6 +552,18 @@ mod tests {
         assert!(!info.summary.contains("sandbox"));
     }
 
+    #[test]
+    fn extension_access_denied_explains_the_frame_restriction_and_navigation_recovery() {
+        let data = serde_json::json!({ "reason": reason::CDP_EXTENSION_ACCESS_DENIED });
+        let info = info_for_error(ErrorCode::CdpFailed, Some(&data));
+        assert!(info.summary.contains("another extension"));
+        let hint = info.hint.unwrap();
+        assert!(hint.contains("restricted extension frame"));
+        assert!(hint.contains("bsk navigate <url>"));
+        assert!(hint.contains("disable the conflicting extension"));
+        assert_eq!(info.exit_code, 3);
+    }
+
     #[test]
     fn session_busy_overrides_timeout_copy() {
         let data = serde_json::json!({ "reason": reason::SESSION_BUSY });

crates/bsk-cli/src/cli/update.rs

@@ -6,9 +6,7 @@ use std::path::{Path, PathBuf};
 use std::time::{Duration, SystemTime};
 
 #[cfg(windows)]
-use std::os::windows::process::CommandExt;
-#[cfg(windows)]
-use std::process::{Command, Stdio};
+mod windows;
 
 use anyhow::{Context, Result, bail};
 use clap::Args;
@@ -363,7 +361,8 @@ fn install_candidate_with_client(
         crate::daemon::start::run_stop().context("stop bsk daemon before update")?;
     }
 
-    let action = replace_binary_for_update(&target, &binary, daemon_was_running)?;
+    let restart_args = daemon_was_running.then(StartArgs::default);
+    let action = replace_binary_for_update(&target, &binary, restart_args.as_ref())?;
 
     if daemon_was_running && matches!(action, InstallAction::Replaced) {
         crate::daemon::start::run_start(StartArgs::default())
@@ -394,8 +393,8 @@ pub(crate) fn download_candidate_binary(
 
 /// Daemon-side install: download, verify, and replace the executable at
 /// `target` (on Windows: stage the replacement next to it). Unlike the
-/// CLI path this never stops or starts the daemon — the daemon drives
-/// its own restart once the binary is replaced.
+/// CLI path this never stops the daemon. On Windows the helper starts
+/// its replacement after exit; elsewhere the daemon drives its own restart.
 ///
 /// `target` must be captured *before* any replacement happens: on Linux
 /// `std::env::current_exe` starts returning a ` (deleted)`-suffixed
@@ -403,10 +402,11 @@ pub(crate) fn download_candidate_binary(
 pub(crate) fn self_install_candidate(
     candidate: &UpdateCandidate,
     target: &Path,
+    restart_args: &StartArgs,
 ) -> Result<InstallAction> {
     let client = update_http_client(ARCHIVE_FETCH_TIMEOUT)?;
     let binary = download_candidate_binary(candidate, &client)?;
-    replace_binary_at_path(target, &binary)
+    replace_binary_for_update(target, &binary, Some(restart_args))
 }
 
 /// Outcome of one daemon auto-update step (see [`auto_update_step`]).
@@ -423,8 +423,8 @@ pub(crate) enum AutoUpdateOutcome {
     /// The new binary replaced the old one; the daemon should now
     /// restart into it.
     Replaced { latest: String },
-    /// Windows staged the replacement next to the running binary; a
-    /// daemon/terminal restart finishes it.
+    /// Windows started a helper that will replace the executable and
+    /// restart the daemon once the current process exits.
     Staged { latest: String },
 }
 
@@ -668,6 +668,7 @@ fn render_report(format: Format, report: &UpdateReport) -> Result<()> {
             }
             if matches!(report.install_action, Some("staged")) {
                 println!("the detached update helper will apply the replacement after exit");
+                println!("if it fails, see the *.update-*.log file next to the executable");
             }
         }
         Format::Json => {
@@ -688,22 +689,22 @@ pub fn extract_bsk_binary(archive_bytes: &[u8], kind: ArchiveKind) -> Result<Vec
 }
 
 pub fn replace_binary_at_path(target: &Path, binary: &[u8]) -> Result<InstallAction> {
-    replace_binary_for_update(target, binary, false)
+    replace_binary_for_update(target, binary, None)
 }
 
 fn replace_binary_for_update(
     target: &Path,
     binary: &[u8],
-    restart_daemon: bool,
+    restart_args: Option<&StartArgs>,
 ) -> Result<InstallAction> {
     #[cfg(windows)]
     {
-        stage_windows_replacement(target, binary, restart_daemon)
+        stage_windows_replacement(target, binary, restart_args)
     }
 
     #[cfg(not(windows))]
     {
-        let _ = restart_daemon;
+        let _ = restart_args;
         replace_binary_atomically(target, binary)
     }
 }
@@ -749,34 +750,69 @@ fn replace_binary_atomically(target: &Path, binary: &[u8]) -> Result<InstallActi
 fn stage_windows_replacement(
     target: &Path,
     binary: &[u8],
-    restart_daemon: bool,
+    restart_args: Option<&StartArgs>,
 ) -> Result<InstallAction> {
-    let paths = staged_replacement_paths(target, std::process::id())?;
-    std::fs::write(&paths.binary_path, binary)
-        .with_context(|| format!("write {}", paths.binary_path.display()))?;
-    std::fs::write(
-        &paths.script_path,
-        windows_replacement_script(target, &paths.binary_path, restart_daemon),
-    )
-    .with_context(|| format!("write {}", paths.script_path.display()))?;
+    // The helper owns replacement/restart after this process exits. Do not
+    // report Staged until it has actually begun executing the script.
+    let _child = spawn_windows_replacement(target, binary, restart_args, 120)?;
+    Ok(InstallAction::Staged)
+}
 
-    const CREATE_NO_WINDOW: u32 = 0x0800_0000;
-    const CREATE_NEW_PROCESS_GROUP: u32 = 0x0000_0200;
-    let command = format!("\"{}\"", paths.script_path.display());
-    if let Err(err) = Command::new("cmd.exe")
-        .args(["/D", "/S", "/C"])
-        .arg(command)
-        .stdin(Stdio::null())
-        .stdout(Stdio::null())
-        .stderr(Stdio::null())
-        .creation_flags(CREATE_NO_WINDOW | CREATE_NEW_PROCESS_GROUP)
-        .spawn()
-    {
+#[cfg(windows)]
+fn spawn_windows_replacement(
+    target: &Path,
+    binary: &[u8],
+    restart_args: Option<&StartArgs>,
+    attempts: u32,
+) -> Result<windows::Helper> {
+    let paths = staged_replacement_paths(target, std::process::id())?;
+    let ready_path = paths.script_path.with_extension("ready");
+    let log_path = paths.script_path.with_extension("log");
+    let result = (|| {
+        // A previous failed attempt by this process must not acknowledge a
+        // new helper. All paths are private to this target and process id.
+        match std::fs::remove_file(&ready_path) {
+            Ok(()) => {}
+            Err(err) if err.kind() == std::io::ErrorKind::NotFound => {}
+            Err(err) => return Err(err.into()),
+        }
+        std::fs::write(&paths.binary_path, binary)
+            .with_context(|| format!("write {}", paths.binary_path.display()))?;
+        std::fs::write(
+            &paths.script_path,
+            windows_replacement_script(restart_args, attempts),
+        )
+        .with_context(|| format!("write {}", paths.script_path.display()))?;
+        let mut child = windows::spawn(
+            &paths.script_path,
+            &paths.binary_path,
+            target,
+            &ready_path,
+            &log_path,
+        )
+        .context("launch detached Windows update helper")?;
+        let deadline = std::time::Instant::now() + Duration::from_secs(5);
+        loop {
+            if std::fs::remove_file(&ready_path).is_ok() {
+                return Ok(child);
+            }
+            if let Some(status) = child.try_wait()? {
+                bail!("Windows update helper exited before becoming ready: {status}");
+            }
+            if std::time::Instant::now() >= deadline {
+                let _ = child.kill();
+                let _ = child.wait();
+                bail!("Windows update helper did not become ready within 5 seconds");
+            }
+            std::thread::sleep(Duration::from_millis(20));
+        }
+    })();
+    if result.is_err() {
         let _ = std::fs::remove_file(&paths.binary_path);
         let _ = std::fs::remove_file(&paths.script_path);
-        return Err(err).context("launch detached Windows update helper");
+        let _ = std::fs::remove_file(&ready_path);
     }
-    Ok(InstallAction::Staged)
+    result.with_context(|| format!("Windows update helper failed; see {}", log_path.display()))
 }
 
 pub fn staged_replacement_paths(target: &Path, pid: u32) -> Result<StagedReplacementPaths> {
@@ -793,25 +829,43 @@ pub fn staged_replacement_paths(target: &Path, pid: u32) -> Result<StagedReplace
 }
 
 #[cfg(any(windows, test))]
-fn windows_replacement_script(target: &Path, staged_binary: &Path, restart_daemon: bool) -> String {
-    let target = target.display().to_string().replace('%', "%%");
-    let staged_binary = staged_binary.display().to_string().replace('%', "%%");
-    let restart = if restart_daemon {
-        format!("start \"\" /B \"{target}\" daemon start >nul 2>nul\r\n")
-    } else {
-        String::new()
-    };
+fn windows_replacement_script(restart_args: Option<&StartArgs>, attempts: u32) -> String {
+    // Only fixed switches and numeric values go into the ASCII script. Paths
+    // stay in Unicode environment variables, including %, ! and shell symbols.
+    let restart = restart_args.map_or_else(String::new, |args| {
+        format!(
+            "\"%BSK_UPDATE_TARGET%\" daemon start --port {} --session-idle {}ms --daemon-idle {}ms\r\nif errorlevel 1 goto failed_restart\r\n",
+            args.resolved_port(),
+            args.resolved_session_idle().as_millis(),
+            args.resolved_daemon_idle().as_millis(),
+        )
+    });
     format!(
         "@echo off\r\n\
-         setlocal\r\n\
+         setlocal DisableDelayedExpansion\r\n\
+         > \"%BSK_UPDATE_READY%\" echo ready\r\n\
+         if errorlevel 1 exit /b 1\r\n\
+         set /a attempts=0\r\n\
          :retry\r\n\
-         move /Y \"{staged_binary}\" \"{target}\" >nul 2>nul\r\n\
-         if errorlevel 1 (\r\n\
-           ping -n 2 127.0.0.1 >nul\r\n\
-           goto retry\r\n\
-         )\r\n\
+         move /Y \"%BSK_UPDATE_SOURCE%\" \"%BSK_UPDATE_TARGET%\" >nul\r\n\
+         if not errorlevel 1 goto replaced\r\n\
+         set /a attempts+=1\r\n\
+         if %attempts% geq {attempts} goto failed_replace\r\n\
+         if not exist \"%BSK_UPDATE_SOURCE%\" goto failed_replace\r\n\
+         ping -n 2 127.0.0.1 >nul\r\n\
+         goto retry\r\n\
+         :failed_replace\r\n\
+         echo Failed to replace the executable after %attempts% attempts.\r\n\
+         goto failed\r\n\
+         :replaced\r\n\
          {restart}\
-         del /F /Q \"%~f0\" >nul 2>nul\r\n"
+         del /F /Q \"%BSK_UPDATE_LOG%\" >nul 2>nul\r\n\
+         (del /F /Q \"%BSK_UPDATE_SCRIPT%\" >nul 2>nul & exit 0)\r\n\
+         :failed_restart\r\n\
+         echo Replaced the executable but failed to restart the daemon.\r\n\
+         :failed\r\n\
+         del /F /Q \"%BSK_UPDATE_SOURCE%\" >nul 2>nul\r\n\
+         (del /F /Q \"%BSK_UPDATE_SCRIPT%\" >nul 2>nul & exit 1)\r\n"
     )
 }
 
@@ -965,6 +1019,7 @@ mod tests {
         assert_eq!(extracted, b"windows binary");
     }
 
+    #[cfg(not(windows))]
     #[test]
     fn replaces_binary_at_path() {
         let tmp = tempfile::TempDir::new().unwrap();
@@ -999,31 +1054,139 @@ mod tests {
     }
 
     #[test]
-    fn windows_replacement_script_retries_restarts_and_cleans_itself() {
-        let script = windows_replacement_script(
-            Path::new(r"C:\Program Files\bsk.exe"),
-            Path::new(r"C:\Program Files\bsk.exe.update-42"),
-            true,
+    fn windows_replacement_script_preserves_restart_config() {
+        let args = StartArgs {
+            port: Some(54321),
+            session_idle: Some(Duration::from_millis(1234)),
+            daemon_idle: Some(Duration::from_secs(75)),
+            ..Default::default()
+        };
+        let script = windows_replacement_script(Some(&args), 120);
+        assert!(script.is_ascii());
+        assert!(
+            script
+                .contains("daemon start --port 54321 --session-idle 1234ms --daemon-idle 75000ms")
         );
-
-        assert!(script.contains(":retry"));
-        assert!(script.contains("move /Y"));
-        assert!(script.contains("ping -n 2 127.0.0.1"));
-        assert!(!script.contains("timeout"));
-        assert!(script.contains(r#"start "" /B "C:\Program Files\bsk.exe" daemon start"#));
-        assert!(script.contains(r#"del /F /Q "%~f0""#));
+        assert!(!windows_replacement_script(None, 120).contains("daemon start"));
     }
 
-    #[test]
-    fn windows_replacement_script_omits_restart_when_daemon_was_not_running() {
-        let script = windows_replacement_script(
-            Path::new(r"C:\bsk.exe"),
-            Path::new(r"C:\bsk.exe.update-42"),
-            false,
-        );
+    #[cfg(windows)]
+    fn wait_for_helper(mut child: windows::Helper) -> std::process::ExitStatus {
+        let deadline = std::time::Instant::now() + Duration::from_secs(10);
+        loop {
+            if let Some(status) = child.try_wait().unwrap() {
+                return status;
+            }
+            if std::time::Instant::now() >= deadline {
+                let _ = child.kill();
+                let _ = child.wait();
+                panic!("Windows update helper did not exit");
+            }
+            std::thread::sleep(Duration::from_millis(20));
+        }
+    }
 
-        assert!(!script.contains("daemon start"));
-        assert!(script.contains(r#"del /F /Q "%~f0""#));
+    #[cfg(windows)]
+    #[test]
+    fn windows_helper_replaces_in_unicode_spaces_and_shell_symbol_paths() {
+        let tmp = tempfile::TempDir::new().unwrap();
+        for name in [
+            "ascii",
+            "with space",
+            "中文目录",
+            "literal %PATH% ! & (folder)",
+        ] {
+            let dir = tmp.path().join(name);
+            std::fs::create_dir(&dir).unwrap();
+            let target = dir.join("bsk.exe");
+            std::fs::write(&target, b"old binary").unwrap();
+            let child = spawn_windows_replacement(&target, b"new binary", None, 5).unwrap();
+            let paths = staged_replacement_paths(&target, std::process::id()).unwrap();
+            let status = wait_for_helper(child);
+            assert!(
+                status.success(),
+                "{name}: {:?}",
+                std::fs::read_to_string(paths.script_path.with_extension("log"))
+            );
+            assert_eq!(std::fs::read(&target).unwrap(), b"new binary", "{name}");
+            // Successful updates leave no helper, staged binary, ready file or log.
+            assert_eq!(std::fs::read_dir(&dir).unwrap().count(), 1, "{name}");
+        }
+    }
+
+    #[cfg(windows)]
+    #[test]
+    fn windows_helper_waits_for_unlock_then_replaces() {
+        use std::os::windows::fs::OpenOptionsExt;
+        let tmp = tempfile::TempDir::new().unwrap();
+        let target = tmp.path().join("bsk.exe");
+        std::fs::write(&target, b"old binary").unwrap();
+        // Deny delete sharing, like a running Windows executable.
+        let lock = std::fs::OpenOptions::new()
+            .read(true)
+            .share_mode(1)
+            .open(&target)
+            .unwrap();
+        let mut child = spawn_windows_replacement(&target, b"new binary", None, 5).unwrap();
+        std::thread::sleep(Duration::from_millis(150));
+        assert!(child.try_wait().unwrap().is_none());
+        assert_eq!(std::fs::read(&target).unwrap(), b"old binary");
+        drop(lock);
+        assert!(wait_for_helper(child).success());
+        assert_eq!(std::fs::read(&target).unwrap(), b"new binary");
+    }
+
+    #[cfg(windows)]
+    #[test]
+    fn windows_helper_bounds_retries_and_preserves_old_binary_on_failure() {
+        use std::os::windows::fs::OpenOptionsExt;
+        let tmp = tempfile::TempDir::new().unwrap();
+        let target = tmp.path().join("bsk.exe");
+        std::fs::write(&target, b"old binary").unwrap();
+        let _lock = std::fs::OpenOptions::new()
+            .read(true)
+            .share_mode(1)
+            .open(&target)
+            .unwrap();
+        let child = spawn_windows_replacement(&target, b"new binary", None, 2).unwrap();
+        assert!(!wait_for_helper(child).success());
+        let paths = staged_replacement_paths(&target, std::process::id()).unwrap();
+        assert_eq!(std::fs::read(&target).unwrap(), b"old binary");
+        assert!(!paths.binary_path.exists());
+        assert!(!paths.script_path.exists());
+        let log_bytes = std::fs::read(paths.script_path.with_extension("log")).unwrap();
+        let log = String::from_utf8_lossy(&log_bytes);
+        assert!(
+            log.contains("Failed to replace the executable after 2 attempts."),
+            "{log}"
+        );
+    }
+
+    #[cfg(windows)]
+    #[test]
+    fn windows_helper_reports_restart_failure_without_losing_replacement() {
+        let tmp = tempfile::TempDir::new().unwrap();
+        let target = tmp.path().join("bsk.exe");
+        std::fs::write(&target, b"old binary").unwrap();
+        // Not a valid PE executable: replacement succeeds but restart fails.
+        let child = spawn_windows_replacement(
+            &target,
+            b"invalid executable",
+            Some(&StartArgs::default()),
+            2,
+        )
+        .unwrap();
+        assert!(!wait_for_helper(child).success());
+        let paths = staged_replacement_paths(&target, std::process::id()).unwrap();
+        let bytes = std::fs::read(paths.script_path.with_extension("log")).unwrap();
+        let log = String::from_utf8_lossy(&bytes);
+        assert!(
+            log.contains("Replaced the executable but failed to restart the daemon."),
+            "{log}"
+        );
+        assert_eq!(std::fs::read(&target).unwrap(), b"invalid executable");
+        assert!(!paths.script_path.exists());
+        assert!(!paths.binary_path.exists());
     }
 
     #[test]
@@ -1282,10 +1445,9 @@ mod tests {
     }
 
     #[test]
-    fn auto_update_step_staged_outcome_requests_no_restart() {
-        // The Windows shape: the replacement is staged next to the
-        // running binary, so the outcome must not ask for the immediate
-        // self-restart that `Replaced` triggers.
+    fn auto_update_step_reports_staged_handoff() {
+        // The helper, rather than this process, starts the new executable.
+        // The daemon must exit to let that staged handoff finish.
         let candidate = test_candidate();
         let outcome =
             auto_update_step(Some(&candidate), true, 0, |_| Ok(InstallAction::Staged)).unwrap();

crates/bsk-cli/src/cli/update/windows.rs

@@ -0,0 +1,203 @@
+//! Launch the update helper with only its stdio handles inherited.
+//!
+//! std::process::Command on Windows also inherits other inheritable handles.
+//! A daemon's listening socket must not survive in the helper: it would keep
+//! the port occupied after the daemon exits and prevent its replacement starting.
+
+use std::ffi::OsStr;
+use std::fs::File;
+use std::io;
+use std::os::windows::ffi::OsStrExt;
+use std::os::windows::io::{AsRawHandle, FromRawHandle, OwnedHandle};
+use std::os::windows::process::ExitStatusExt;
+use std::path::Path;
+use std::process::ExitStatus;
+
+use windows_sys::Win32::Foundation::{
+    HANDLE, HANDLE_FLAG_INHERIT, SetHandleInformation, WAIT_OBJECT_0, WAIT_TIMEOUT,
+};
+use windows_sys::Win32::System::Threading::{
+    CREATE_NEW_PROCESS_GROUP, CREATE_NO_WINDOW, CREATE_UNICODE_ENVIRONMENT, CreateProcessW,
+    DeleteProcThreadAttributeList, EXTENDED_STARTUPINFO_PRESENT, GetExitCodeProcess,
+    InitializeProcThreadAttributeList, PROC_THREAD_ATTRIBUTE_HANDLE_LIST, PROCESS_INFORMATION,
+    STARTF_USESTDHANDLES, STARTUPINFOEXW, TerminateProcess, UpdateProcThreadAttribute,
+    WaitForSingleObject,
+};
+
+pub(super) struct Helper(OwnedHandle);
+
+impl Helper {
+    pub(super) fn try_wait(&mut self) -> io::Result<Option<ExitStatus>> {
+        // SAFETY: the owned process handle remains valid for both calls.
+        match unsafe { WaitForSingleObject(self.0.as_raw_handle(), 0) } {
+            WAIT_OBJECT_0 => {
+                let mut code = 0;
+                if unsafe { GetExitCodeProcess(self.0.as_raw_handle(), &mut code) } == 0 {
+                    return Err(io::Error::last_os_error());
+                }
+                Ok(Some(ExitStatus::from_raw(code)))
+            }
+            WAIT_TIMEOUT => Ok(None),
+            _ => Err(io::Error::last_os_error()),
+        }
+    }
+
+    pub(super) fn kill(&mut self) -> io::Result<()> {
+        // SAFETY: this handle belongs to the helper we created.
+        if unsafe { TerminateProcess(self.0.as_raw_handle(), 1) } == 0 {
+            return Err(io::Error::last_os_error());
+        }
+        Ok(())
+    }
+
+    pub(super) fn wait(&mut self) -> io::Result<()> {
+        // Only used after kill(); do not leave a live helper on startup failure.
+        if unsafe { WaitForSingleObject(self.0.as_raw_handle(), 5000) } != WAIT_OBJECT_0 {
+            return Err(io::Error::new(
+                io::ErrorKind::TimedOut,
+                "update helper did not exit",
+            ));
+        }
+        Ok(())
+    }
+}
+
+// The opaque attribute list needs pointer-aligned storage and explicit teardown.
+struct AttributeList(Vec<usize>);
+
+impl Drop for AttributeList {
+    fn drop(&mut self) {
+        // SAFETY: this wrapper is constructed only after successful initialization.
+        unsafe { DeleteProcThreadAttributeList(self.0.as_mut_ptr().cast()) };
+    }
+}
+
+pub(super) fn spawn(
+    script: &Path,
+    source: &Path,
+    target: &Path,
+    ready: &Path,
+    log_path: &Path,
+) -> io::Result<Helper> {
+    let root = std::env::var_os("SystemRoot")
+        .ok_or_else(|| io::Error::new(io::ErrorKind::NotFound, "SystemRoot is not set"))?;
+    let application = wide(Path::new(&root).join("System32/cmd.exe").as_os_str());
+    // /S /C strips one outer pair of quotes. Environment expansion keeps paths
+    // Unicode and avoids CRT escaping, batch-file encoding, and CALL expansion.
+    let mut command = wide(OsStr::new(
+        "cmd.exe /D /V:OFF /S /C \"\"%BSK_UPDATE_SCRIPT%\"\"",
+    ));
+    let overrides = [
+        ("BSK_UPDATE_SCRIPT", script.as_os_str()),
+        ("BSK_UPDATE_SOURCE", source.as_os_str()),
+        ("BSK_UPDATE_TARGET", target.as_os_str()),
+        ("BSK_UPDATE_READY", ready.as_os_str()),
+        ("BSK_UPDATE_LOG", log_path.as_os_str()),
+    ];
+    let mut env: Vec<_> = std::env::vars_os()
+        .filter(|(key, _)| {
+            let key = key.to_string_lossy();
+            !overrides
+                .iter()
+                .any(|(name, _)| key.eq_ignore_ascii_case(name))
+                && !key.eq_ignore_ascii_case(crate::daemon::start::DAEMONIZED_ENV)
+                && !key.eq_ignore_ascii_case(crate::daemon::start::DAEMON_REPLACEMENT_WAIT_ENV)
+        })
+        .collect();
+    env.extend(
+        overrides
+            .into_iter()
+            .map(|(key, value)| (key.into(), value.to_owned())),
+    );
+    env.sort_by_key(|(key, _)| key.to_string_lossy().to_uppercase());
+    let mut environment = Vec::new();
+    for (key, value) in env {
+        environment.extend(key.encode_wide());
+        environment.push(b'=' as u16);
+        environment.extend(value.encode_wide());
+        environment.push(0);
+    }
+    environment.push(0);
+
+    let input = File::open("NUL")?;
+    let log = File::create(log_path)?;
+    let handles: [HANDLE; 2] = [input.as_raw_handle(), log.as_raw_handle()];
+    for &handle in &handles {
+        // SAFETY: these are dedicated helper stdio handles, held until spawn
+        // finishes. The explicit handle list excludes every other parent handle.
+        if unsafe { SetHandleInformation(handle, HANDLE_FLAG_INHERIT, HANDLE_FLAG_INHERIT) } == 0 {
+            return Err(io::Error::last_os_error());
+        }
+    }
+
+    let mut size = 0;
+    // SAFETY: the first call queries the allocation size, as required by Win32.
+    unsafe { InitializeProcThreadAttributeList(std::ptr::null_mut(), 1, 0, &mut size) };
+    if size == 0 {
+        return Err(io::Error::last_os_error());
+    }
+    let mut storage = vec![0usize; size.div_ceil(std::mem::size_of::<usize>())];
+    // SAFETY: storage has the requested size and pointer alignment.
+    if unsafe { InitializeProcThreadAttributeList(storage.as_mut_ptr().cast(), 1, 0, &mut size) }
+        == 0
+    {
+        return Err(io::Error::last_os_error());
+    }
+    let mut attributes = AttributeList(storage);
+    // SAFETY: the handle array and attribute storage outlive CreateProcessW.
+    if unsafe {
+        UpdateProcThreadAttribute(
+            attributes.0.as_mut_ptr().cast(),
+            0,
+            PROC_THREAD_ATTRIBUTE_HANDLE_LIST as usize,
+            handles.as_ptr().cast(),
+            std::mem::size_of_val(&handles),
+            std::ptr::null_mut(),
+            std::ptr::null(),
+        )
+    } == 0
+    {
+        return Err(io::Error::last_os_error());
+    }
+    // SAFETY: these Win32 structs permit zero initialization; required fields
+    // are populated below before the process is created.
+    let mut startup: STARTUPINFOEXW = unsafe { std::mem::zeroed() };
+    startup.StartupInfo.cb = std::mem::size_of::<STARTUPINFOEXW>() as u32;
+    startup.StartupInfo.dwFlags = STARTF_USESTDHANDLES;
+    startup.StartupInfo.hStdInput = handles[0];
+    startup.StartupInfo.hStdOutput = handles[1];
+    startup.StartupInfo.hStdError = handles[1];
+    startup.lpAttributeList = attributes.0.as_mut_ptr().cast();
+    let mut process: PROCESS_INFORMATION = unsafe { std::mem::zeroed() };
+    // SAFETY: strings are NUL-terminated UTF-16, the environment is double-NUL
+    // terminated, and all buffers/handles remain alive for the duration of spawn.
+    if unsafe {
+        CreateProcessW(
+            application.as_ptr(),
+            command.as_mut_ptr(),
+            std::ptr::null(),
+            std::ptr::null(),
+            1,
+            CREATE_NO_WINDOW
+                | CREATE_NEW_PROCESS_GROUP
+                | CREATE_UNICODE_ENVIRONMENT
+                | EXTENDED_STARTUPINFO_PRESENT,
+            environment.as_ptr().cast(),
+            std::ptr::null(),
+            &startup.StartupInfo,
+            &mut process,
+        )
+    } == 0
+    {
+        return Err(io::Error::last_os_error());
+    }
+    // SAFETY: successful CreateProcessW transfers these two handles to us.
+    let _thread = unsafe { OwnedHandle::from_raw_handle(process.hThread) };
+    Ok(Helper(unsafe {
+        OwnedHandle::from_raw_handle(process.hProcess)
+    }))
+}
+
+fn wide(value: &OsStr) -> Vec<u16> {
+    value.encode_wide().chain(Some(0)).collect()
+}

crates/bsk-cli/src/daemon/ipc.rs

@@ -1399,6 +1399,28 @@ mod windows {
                 connected = pipe.connect() => {
                     match connected {
                         Ok(()) => {
+                            // Keep the connected instance alive until its replacement
+                            // exists. Otherwise a fast handler can close the last
+                            // instance and make new clients fail with NotFound.
+                            loop {
+                                match ServerOptions::new()
+                                    .access_inbound(true)
+                                    .access_outbound(true)
+                                    .create(&listener.pipe_name)
+                                {
+                                    Ok(next) => {
+                                        listener.first = Some(next);
+                                        break;
+                                    }
+                                    Err(err) => {
+                                        warn!(?err, "create next named-pipe instance failed");
+                                        tokio::select! {
+                                            _ = &mut shutdown => return,
+                                            _ = tokio::time::sleep(std::time::Duration::from_millis(50)) => {}
+                                        }
+                                    }
+                                }
+                            }
                             on_open();
                             let handler = handler.clone();
                             let on_act = on_activity.clone();
@@ -1467,6 +1489,118 @@ mod windows {
         }
         Ok(())
     }
+    #[cfg(test)]
+    mod tests {
+        use super::*;
+        use std::sync::Mutex;
+        use std::time::Duration;
+        use tokio::net::windows::named_pipe::ClientOptions;
+        use tokio::sync::oneshot;
+
+        fn isolated_listener() -> NamedPipeListener {
+            let pipe_name = format!(r"\\.\pipe\bsk-test-{}", uuid::Uuid::new_v4());
+            let first = ServerOptions::new()
+                .first_pipe_instance(true)
+                .create(&pipe_name)
+                .unwrap();
+            NamedPipeListener {
+                pipe_name,
+                first: Some(first),
+            }
+        }
+
+        #[tokio::test]
+        async fn next_instance_exists_before_connection_is_handed_off() {
+            let listener = isolated_listener();
+            let name = listener.pipe_name.clone();
+            let probe_name = name.clone();
+            let (probe_tx, probe_rx) = oneshot::channel();
+            let probe_tx = Mutex::new(Some(probe_tx));
+            let (stop_tx, stop_rx) = oneshot::channel();
+            let server = tokio::spawn(serve(
+                listener,
+                crate::daemon::ipc::default_ping_handler(),
+                move || {
+                    if let Some(tx) = probe_tx.lock().unwrap().take() {
+                        // This callback runs before the connection task can finish.
+                        // A second client must already have an instance to open.
+                        let result = ClientOptions::new().open(&probe_name).map(drop);
+                        let _ = tx.send(result);
+                    }
+                },
+                || {},
+                || {},
+                async {
+                    let _ = stop_rx.await;
+                },
+            ));
+            let client = ClientOptions::new().open(&name).unwrap();
+            let result = tokio::time::timeout(Duration::from_secs(5), probe_rx).await;
+            drop(client);
+            let _ = stop_tx.send(());
+            server.await.unwrap();
+            result
+                .expect("accept callback ran")
+                .unwrap()
+                .expect("next pipe instance is ready");
+        }
+
+        #[tokio::test(flavor = "multi_thread", worker_threads = 4)]
+        async fn rapid_disconnects_and_concurrent_rpc_connections() {
+            let listener = isolated_listener();
+            let name = listener.pipe_name.clone();
+            let (stop_tx, stop_rx) = oneshot::channel();
+            let server = tokio::spawn(serve(
+                listener,
+                crate::daemon::ipc::default_ping_handler(),
+                || {},
+                || {},
+                || {},
+                async {
+                    let _ = stop_rx.await;
+                },
+            ));
+            let exercise = async {
+                // Include clients that close without sending any request.
+                for _ in 0..64 {
+                    drop(
+                        crate::ipc_client::Client::connect_path(name.clone().into())
+                            .await
+                            .unwrap(),
+                    );
+                }
+                let mut clients = tokio::task::JoinSet::new();
+                for _ in 0..8 {
+                    let name = name.clone();
+                    clients.spawn(async move {
+                        for _ in 0..32 {
+                            let mut client =
+                                crate::ipc_client::Client::connect_path(name.clone().into())
+                                    .await
+                                    .unwrap();
+                            let reply: bsk_protocol::PingResult = client
+                                .call(
+                                    bsk_protocol::Method::SystemPing,
+                                    &serde_json::json!({}),
+                                    Duration::from_secs(5),
+                                )
+                                .await
+                                .unwrap()
+                                .unwrap();
+                            assert!(reply.pong);
+                        }
+                    });
+                }
+                while let Some(result) = clients.join_next().await {
+                    result.unwrap();
+                }
+            };
+            let result = tokio::time::timeout(Duration::from_secs(30), exercise).await;
+            let _ = stop_tx.send(());
+            server.await.unwrap();
+            result.expect("connection exercise completed");
+        }
+    }
 }
 
 #[cfg(windows)]

crates/bsk-cli/src/daemon/lockfile.rs

@@ -90,17 +90,21 @@ pub fn pid_alive(pid: u32) -> bool {
 
     #[cfg(windows)]
     {
-        use windows_sys::Win32::Foundation::CloseHandle;
+        use windows_sys::Win32::Foundation::{CloseHandle, WAIT_TIMEOUT};
         use windows_sys::Win32::System::Threading::{
-            OpenProcess, PROCESS_QUERY_LIMITED_INFORMATION,
+            OpenProcess, PROCESS_SYNCHRONIZE, WaitForSingleObject,
         };
         unsafe {
-            let handle = OpenProcess(PROCESS_QUERY_LIMITED_INFORMATION, 0, pid);
+            let handle = OpenProcess(PROCESS_SYNCHRONIZE, 0, pid);
             if handle.is_null() {
                 return false;
             }
+            // An exited process can still be opened while another handle
+            // keeps its kernel object alive. Poll its termination signal;
+            // unlike checking STILL_ACTIVE, this also handles exit code 259.
+            let alive = WaitForSingleObject(handle, 0) == WAIT_TIMEOUT;
             CloseHandle(handle);
-            true
+            alive
         }
     }
 
@@ -110,3 +114,39 @@ pub fn pid_alive(pid: u32) -> bool {
         false
     }
 }
+
+#[cfg(all(test, windows))]
+mod tests {
+    use super::pid_alive;
+    use std::os::windows::process::CommandExt;
+    use std::process::Command;
+
+    #[test]
+    fn current_process_is_alive() {
+        assert!(pid_alive(std::process::id()));
+    }
+
+    #[test]
+    fn invalid_process_is_not_alive() {
+        assert!(!pid_alive(0));
+        assert!(!pid_alive(u32::MAX));
+    }
+
+    #[test]
+    fn exited_process_with_retained_handle_is_not_alive() {
+        for exit_code in [0, 259] {
+            let mut child = Command::new("cmd.exe")
+                .args(["/D", "/C", &format!("exit {exit_code}")])
+                .creation_flags(0x0800_0000) // CREATE_NO_WINDOW
+                .spawn()
+                .expect("spawn short-lived process");
+            assert_eq!(child.wait().unwrap().code(), Some(exit_code));
+            // Keep Child (and its process handle) alive during the probe.
+            assert!(
+                !pid_alive(child.id()),
+                "exited process with code {exit_code}"
+            );
+            drop(child);
+        }
+    }
+}

crates/bsk-cli/src/daemon/start.rs

@@ -232,8 +232,8 @@ pub fn run_foreground(cfg: DaemonConfig) -> Result<()> {
         let session_idle_task = spawn_session_idle_reaper(Arc::clone(&state));
         let browser_liveness_task = spawn_browser_liveness_reaper(Arc::clone(&state));
         // Fired by the update check task after a successful auto-update:
-        // the replacement daemon has already been spawned, so this
-        // process should shut down and let it take over.
+        // the replacement daemon (or Windows update helper) is ready, so
+        // this process should shut down and let it take over.
         let restart_notify = Arc::new(tokio::sync::Notify::new());
         let update_check_task =
             spawn_update_check_task(Arc::clone(&state), Arc::clone(&restart_notify));
@@ -539,8 +539,8 @@ pub(crate) fn spawn_session_idle_reaper(state: Arc<DaemonState>) -> tokio::task:
 /// task spawns the replacement daemon (see
 /// [`DAEMON_REPLACEMENT_WAIT_ENV`]) and fires `restart` so this process
 /// shuts down and the new version takes over; on Windows the
-/// replacement can only be staged, so it just logs that a restart is
-/// needed.
+/// helper waits for this process to exit, replaces the binary, and starts
+/// the new daemon with the same configuration.
 pub(crate) fn spawn_update_check_task(
     state: Arc<DaemonState>,
     restart: Arc<tokio::sync::Notify>,
@@ -605,7 +605,11 @@ pub(crate) fn spawn_update_check_task(
                         |candidate| {
                             let target =
                                 exe_path.as_deref().context("current executable unknown")?;
-                            update::self_install_candidate(candidate, target)
+                            update::self_install_candidate(
+                                candidate,
+                                target,
+                                &restart_start_args(&state.config),
+                            )
                         },
                     )
                 })
@@ -635,10 +639,11 @@ pub(crate) fn spawn_update_check_task(
                     sessions,
                     "auto-update postponed: agent session(s) active; will retry on the next tick"
                 ),
-                update::AutoUpdateOutcome::Staged { latest } => warn!(
-                    %latest,
-                    "auto-update staged the new binary but cannot replace the running daemon in place; restart the daemon (or terminal) to finish the upgrade"
-                ),
+                update::AutoUpdateOutcome::Staged { latest } => {
+                    info!(%latest, "update helper ready; exiting so it can replace and restart the daemon");
+                    restart.notify_one();
+                    return;
+                }
                 update::AutoUpdateOutcome::Replaced { latest } => {
                     info!(
                         current = env!("CARGO_PKG_VERSION"),

crates/bsk-cli/tests/windows_update.rs

@@ -0,0 +1,343 @@
+//! Exercise self-update with a real executable and a local release server.
+#![cfg(windows)]
+
+use std::fs;
+use std::io::{Cursor, Read, Write};
+use std::net::{TcpListener, TcpStream};
+use std::os::windows::process::CommandExt;
+use std::path::PathBuf;
+use std::process::{Child, Command, Stdio};
+use std::sync::Arc;
+use std::sync::atomic::{AtomicBool, AtomicUsize, Ordering};
+use std::thread;
+use std::time::{Duration, Instant};
+
+use bsk::daemon::info::DaemonInfo;
+use sha2::{Digest, Sha256};
+
+const MARKER: &[u8] = b"windows-update-regression-fixture";
+
+struct ReleaseServer {
+    url: String,
+    requests: Arc<AtomicUsize>,
+    stop: Arc<AtomicBool>,
+    worker: Option<thread::JoinHandle<()>>,
+}
+
+impl ReleaseServer {
+    fn new(binary: &[u8]) -> Self {
+        let mut archive = zip::ZipWriter::new(Cursor::new(Vec::new()));
+        archive
+            .start_file(
+                "bsk.exe",
+                zip::write::SimpleFileOptions::default()
+                    .compression_method(zip::CompressionMethod::Stored),
+            )
+            .unwrap();
+        archive.write_all(binary).unwrap();
+        let archive = archive.finish().unwrap().into_inner();
+        let listener = TcpListener::bind("127.0.0.1:0").unwrap();
+        listener.set_nonblocking(true).unwrap();
+        let url = format!("http://{}", listener.local_addr().unwrap());
+        let manifest = serde_json::to_vec(&serde_json::json!({
+            "version": "999.0.0",
+            "assets": {"windows-x64": {
+                "url": format!("{url}/bsk.zip"),
+                "sha256": Sha256::digest(&archive).iter().map(|byte| format!("{byte:02x}")).collect::<String>(),
+            }},
+        }))
+        .unwrap();
+        let stop = Arc::new(AtomicBool::new(false));
+        let worker_stop = Arc::clone(&stop);
+        let requests = Arc::new(AtomicUsize::new(0));
+        let worker_requests = Arc::clone(&requests);
+        let worker = thread::spawn(move || {
+            while !worker_stop.load(Ordering::SeqCst) {
+                let (mut stream, _) = match listener.accept() {
+                    Ok(connection) => connection,
+                    Err(err) if err.kind() == std::io::ErrorKind::WouldBlock => {
+                        thread::sleep(Duration::from_millis(10));
+                        continue;
+                    }
+                    Err(err) => panic!("accept release request: {err}"),
+                };
+                // Windows accept() inherits the listener's nonblocking mode.
+                // Keep accept polling for shutdown, but read/write each request
+                // in blocking mode with the bounded timeouts below.
+                stream.set_nonblocking(false).unwrap();
+                stream
+                    .set_read_timeout(Some(Duration::from_secs(5)))
+                    .unwrap();
+                stream
+                    .set_write_timeout(Some(Duration::from_secs(5)))
+                    .unwrap();
+                let mut request = Vec::new();
+                let mut chunk = [0; 1024];
+                while !request.windows(4).any(|window| window == b"\r\n\r\n") {
+                    let len = stream.read(&mut chunk).unwrap();
+                    if len == 0 {
+                        break;
+                    }
+                    request.extend_from_slice(&chunk[..len]);
+                }
+                let body = if request.starts_with(b"GET /bsk.zip ") {
+                    worker_requests.fetch_add(1, Ordering::SeqCst);
+                    &archive
+                } else {
+                    &manifest
+                };
+                write!(
+                    stream,
+                    "HTTP/1.1 200 OK\r\nContent-Length: {}\r\nConnection: close\r\n\r\n",
+                    body.len()
+                )
+                .unwrap();
+                stream.write_all(body).unwrap();
+            }
+        });
+        Self {
+            url: format!("{url}/version.json"),
+            requests,
+            stop,
+            worker: Some(worker),
+        }
+    }
+}
+
+impl Drop for ReleaseServer {
+    fn drop(&mut self) {
+        self.stop.store(true, Ordering::SeqCst);
+        let _ = self.worker.take().unwrap().join();
+    }
+}
+
+#[test]
+fn release_server_waits_for_delayed_and_fragmented_request_headers() {
+    let server = ReleaseServer::new(b"test binary");
+    let address = server
+        .url
+        .strip_prefix("http://")
+        .unwrap()
+        .strip_suffix("/version.json")
+        .unwrap();
+    let mut stream = TcpStream::connect(address).unwrap();
+    stream
+        .set_read_timeout(Some(Duration::from_secs(5)))
+        .unwrap();
+    stream
+        .set_write_timeout(Some(Duration::from_secs(5)))
+        .unwrap();
+    // Give accept() time to run before any bytes arrive, then split the
+    // headers across writes. Both reads must wait rather than return WouldBlock.
+    thread::sleep(Duration::from_millis(100));
+    stream.write_all(b"GET /version.json HTTP/1.1\r\n").unwrap();
+    thread::sleep(Duration::from_millis(100));
+    stream.write_all(b"Host: localhost\r\n\r\n").unwrap();
+    let mut response = String::new();
+    stream.read_to_string(&mut response).unwrap();
+    assert!(response.starts_with("HTTP/1.1 200 OK\r\n"), "{response}");
+    let (_, body) = response.split_once("\r\n\r\n").unwrap();
+    let manifest: serde_json::Value = serde_json::from_str(body).unwrap();
+    assert_eq!(manifest["version"], "999.0.0");
+}
+
+struct Fixture {
+    _tmp: tempfile::TempDir,
+    exe: PathBuf,
+    home: PathBuf,
+    binary: Vec<u8>,
+    server: ReleaseServer,
+    daemon: Option<Child>,
+}
+
+impl Fixture {
+    fn new() -> Self {
+        let tmp = tempfile::TempDir::new().unwrap();
+        let dir = tmp.path().join("中文 space %PATH% ! & (update)");
+        fs::create_dir(&dir).unwrap();
+        let exe = dir.join("bsk.exe");
+        let home = tmp.path().join("home");
+        fs::create_dir(&home).unwrap();
+        fs::copy(env!("CARGO_BIN_EXE_bsk"), &exe).unwrap();
+        // A PE overlay distinguishes the replacement without requiring a
+        // second build or changing the executable's behavior/version.
+        let mut binary = fs::read(&exe).unwrap();
+        binary.extend_from_slice(MARKER);
+        let server = ReleaseServer::new(&binary);
+        Self {
+            _tmp: tmp,
+            exe,
+            home,
+            binary,
+            server,
+            daemon: None,
+        }
+    }
+
+    fn command(&self) -> Command {
+        let mut cmd = Command::new(&self.exe);
+        cmd.env("BSK_HOME", &self.home)
+            .env("BSK_UPDATE_MANIFEST_URL", &self.server.url)
+            .env("BSK_AUTO_UPDATE", "off")
+            .env("RUST_LOG", "info")
+            .env("NO_PROXY", "127.0.0.1,localhost")
+            .env_remove("BSK_DAEMONIZED")
+            .env_remove("BSK_DAEMON_REPLACES_PID")
+            .stdin(Stdio::null())
+            .creation_flags(0x0800_0000);
+        cmd
+    }
+
+    fn wait_for(&self, description: &str, mut check: impl FnMut() -> bool) {
+        let deadline = Instant::now() + Duration::from_secs(30);
+        while Instant::now() < deadline {
+            if check() {
+                return;
+            }
+            thread::sleep(Duration::from_millis(50));
+        }
+        let diagnostics: Vec<_> = fs::read_dir(self.exe.parent().unwrap())
+            .unwrap()
+            .flatten()
+            .filter(|entry| entry.path().extension().is_some_and(|ext| ext == "log"))
+            .map(|entry| {
+                (
+                    entry.path(),
+                    String::from_utf8_lossy(&fs::read(entry.path()).unwrap_or_default())
+                        .into_owned(),
+                )
+            })
+            .collect();
+        let home_logs: Vec<_> = fs::read_dir(&self.home)
+            .unwrap()
+            .flatten()
+            .filter(|entry| entry.file_name().to_string_lossy().contains("log"))
+            .map(|entry| {
+                (
+                    entry.path(),
+                    String::from_utf8_lossy(&fs::read(entry.path()).unwrap_or_default())
+                        .into_owned(),
+                )
+            })
+            .collect();
+        panic!(
+            "timed out waiting for {description}; helper logs: {diagnostics:?}; daemon logs: {home_logs:?}"
+        );
+    }
+
+    fn info(&self) -> Option<DaemonInfo> {
+        serde_json::from_slice(&fs::read(self.home.join("daemon.json")).ok()?).ok()
+    }
+
+    fn updated(&self) -> bool {
+        // A locked executable may briefly reject reads during replacement.
+        fs::read(&self.exe).is_ok_and(|binary| binary == self.binary)
+    }
+}
+
+impl Drop for Fixture {
+    fn drop(&mut self) {
+        // Stop only the daemon belonging to this isolated BSK_HOME. Also reap
+        // the foreground process on assertion failures to avoid leaking locks.
+        let _ = self.command().args(["daemon", "stop"]).output();
+        if let Some(child) = self.daemon.as_mut() {
+            let _ = child.kill();
+            let _ = child.wait();
+        }
+    }
+}
+
+#[test]
+fn manual_update_replaces_the_running_executable_after_cli_exit() {
+    let fixture = Fixture::new();
+    let out = fixture
+        .command()
+        .args(["--json", "update", "--yes"])
+        .output()
+        .unwrap();
+    assert!(
+        out.status.success(),
+        "{}",
+        String::from_utf8_lossy(&out.stderr)
+    );
+    let report: serde_json::Value = serde_json::from_slice(&out.stdout).unwrap();
+    assert_eq!(report["status"], "staged");
+    fixture.wait_for("CLI replacement and helper cleanup", || {
+        fixture.updated() && fs::read_dir(fixture.exe.parent().unwrap()).unwrap().count() == 1
+    });
+    assert!(
+        fixture.info().is_none(),
+        "an update must not start a previously absent daemon"
+    );
+    assert_eq!(fixture.server.requests.load(Ordering::SeqCst), 1);
+}
+
+#[test]
+fn automatic_update_exits_old_daemon_and_restarts_on_the_same_port() {
+    let mut fixture = Fixture::new();
+    let port = unused_port();
+    let log = fs::File::create(fixture.home.join("foreground.log")).unwrap();
+    let child = fixture
+        .command()
+        .env("BSK_AUTO_UPDATE", "on")
+        // Exercise the environment inherited by a normally detached daemon.
+        .env("BSK_DAEMONIZED", "1")
+        .args([
+            "daemon",
+            "start",
+            "--port",
+            &port.to_string(),
+            "--session-idle",
+            "1234ms",
+            "--daemon-idle",
+            "30s",
+        ])
+        .stdout(Stdio::from(log.try_clone().unwrap()))
+        .stderr(Stdio::from(log))
+        .spawn()
+        .unwrap();
+    let old_pid = child.id();
+    fixture.daemon = Some(child);
+    fixture.wait_for("replacement daemon", || {
+        fixture.updated()
+            && fixture
+                .info()
+                .is_some_and(|info| info.pid != old_pid && info.ws_port == port)
+    });
+    assert!(
+        fixture
+            .daemon
+            .as_mut()
+            .unwrap()
+            .try_wait()
+            .unwrap()
+            .is_some(),
+        "old daemon must exit"
+    );
+    fixture.wait_for("helper cleanup", || {
+        fs::read_dir(fixture.exe.parent().unwrap()).unwrap().count() == 1
+    });
+    let status = fixture
+        .command()
+        .args(["--json", "status"])
+        .output()
+        .unwrap();
+    assert!(
+        status.status.success(),
+        "{}",
+        String::from_utf8_lossy(&status.stderr)
+    );
+    assert_eq!(
+        fixture.server.requests.load(Ordering::SeqCst),
+        1,
+        "the replacement must not stage another update immediately"
+    );
+}
+
+fn unused_port() -> u16 {
+    TcpListener::bind("127.0.0.1:0")
+        .unwrap()
+        .local_addr()
+        .unwrap()
+        .port()
+}

packages/dsh-plugin-browserskill/README.md

@@ -112,7 +112,7 @@ shell's theme cannot bleed back in.
 - **Lifecycle**: hidden while the plugin owns no sessions; appears on the first
   `browser_session` start action; disappears when all sessions stop (or the plugin unloads).
 - **Focus view**: status row (green/idle/red dot + session + action + mm:ss), the latest page
-  frame (refreshes every ~1.5s while active, ~8s when idle; the last good frame stays on
+  frame (while viewed, refreshes every ~1.5s while active, ~8s when idle; the last good frame stays on
   stage while the next one loads, and is kept on errors so the card does not flash),
   and a compact icon toolbar (Interrupt + Pop out, hover for the label).
 - **Interrupt**: one click kills the in-flight bsk command of the focus session (same semantics
@@ -129,11 +129,32 @@ shell's theme cannot bleed back in.
 - **Pop out (PiP)**: upgrades the card into a native Document PiP window (requires a user
   gesture, per browser rules), sized from the current card; closing the PiP falls back to the
   in-page card with state intact. Browsers without Document PiP simply hide the button.
-- **Wire**: the host serves `GET /bsk-observation/state`, `GET /bsk-observation/events` (SSE),
-  `POST /bsk-observation/interrupt`, and `GET /bsk-observation/thumbnail/<attachmentId>` over
-  the dsh `webServer` route seam (dsh 0.1's Typert Remote pipeline is closed to out-of-tree
-  packages). All commands for one session — tool calls and frame captures alike — run through a
-  per-session FIFO, because the daemon accepts only one unfinished command per session.
+- **Screenshot demand**: the client requests periodic screenshots while an observation view is
+  visible, using the PiP document's visibility when popped out. Hidden or collapsed views can
+  keep subscribing to state without requesting screenshots. The first screenshot subscriber
+  starts capture scheduling; the last one's departure cancels timers and skips queued captures.
+  An already running capture may finish. Demand applies to the service's owned sessions, not just
+  the selected session.
+- **Wire**: `GET /bsk-observation/events` is the live synchronization channel (SSE). Every connection,
+  including reconnects, starts with `{ type: "snapshot", sessions, available }`, followed by
+  `upsert`, `remove`, `reset`, and `availability` events on the same stream. Replace local state
+  with each snapshot before applying subsequent events. Use `?thumbnails=0` for state-only
+  subscriptions or `?thumbnails=1` to request screenshots; omitting the parameter defaults to
+  requesting screenshots for compatibility. Closing the stream releases its screenshot demand.
+  `GET /bsk-observation/state` remains a one-time `{ sessions, available }` read and does not
+  request screenshots. It has no ordering guarantee relative to a separate SSE connection;
+  live clients should initialize and resynchronize from the stream's snapshot instead.
+  The host also serves `POST /bsk-observation/interrupt`, `POST /bsk-observation/stop`, and
+  `GET /bsk-observation/thumbnail/<attachmentId>` through the dsh `webServer` route seam
+  (dsh 0.1's Typert Remote pipeline is closed to out-of-tree packages). All commands for one
+  session — tool calls and frame captures alike — run through a per-session FIFO, because the
+  daemon accepts only one unfinished command per session.
+- **Programmatic subscription**: `ObservationService.subscribe(listener, { thumbnails: false })`
+  subscribes to state without requesting screenshots. On an active service, the listener receives
+  the initial `snapshot` synchronously, before `subscribe` returns, then receives subsequent
+  changes. `thumbnails` defaults to `true`, so callers should choose it explicitly. The returned
+  unsubscribe function is safe to call repeatedly and releases this subscription's screenshot
+  demand. Subscribing after service disposal is a no-op.
 - **Trust model**: these routes expose live screenshots (and an interrupt write), so they
   replicate the browser-trust fence dsh applies to its own `/api` routes: the request Host
   must be a loopback authority (`localhost`, `127.0.0.0/8`, `[::1]`), a present Origin must

packages/dsh-plugin-browserskill/src/client/ObservationOverlay.module.css

@@ -142,6 +142,8 @@
   right: 6px;
   width: 16px;
   height: 16px;
+  padding: 0;
+  cursor: pointer;
   border-radius: 50%;
   display: inline-flex;
   align-items: center;

packages/dsh-plugin-browserskill/src/client/ObservationOverlay.tsx

@@ -48,7 +48,13 @@ import { createPortal } from "react-dom";
 import type { SessionObservation } from "../observation";
 import css from "./ObservationOverlay.module.css";
 import type { ObservationClientStore } from "./observation-store";
-import { focusOf, statusOf, useObservationView, usePip } from "./observation-view";
+import {
+  focusOf,
+  statusOf,
+  useObservationView,
+  usePip,
+  useThumbnailObservation,
+} from "./observation-view";
 import { getSidebarMode, subscribeSidebarMode } from "./sidebar-mode";
 
 // The pure view helpers live in observation-view (shared with the sidebar
@@ -341,6 +347,7 @@ export function OverlayBody(props: {
     onHeaderPointerDown,
   } = props;
   const [interrupting, setInterrupting] = useState(false);
+  const viewRef = useThumbnailObservation(store, sessions.length > 0);
 
   const thumbId = focus?.thumbnailAttachmentId;
   useEffect(() => {
@@ -373,7 +380,12 @@ export function OverlayBody(props: {
   const state = !available ? "error" : focus !== undefined ? statusOf(focus) : "idle";
 
   return (
-    <div className={cn(css.body, "bsk-obs")} data-state={state} data-in-pip={inPip || undefined}>
+    <div
+      ref={viewRef}
+      className={cn(css.body, "bsk-obs")}
+      data-state={state}
+      data-in-pip={inPip || undefined}
+    >
       <div
         className={css.header}
         data-testid="obs-header"
@@ -421,9 +433,15 @@ export function OverlayBody(props: {
           </div>
         )}
         {thumb?.status === "error" ? (
-          <span className={css.badge} aria-label="thumbnail failed">
+          <button
+            type="button"
+            className={css.badge}
+            aria-label="Retry thumbnail"
+            title="Frame unavailable — retry"
+            onClick={() => store.retryThumbnail(thumbId)}
+          >
             <IconWarn size={12} />
-          </span>
+          </button>
         ) : null}
       </div>
       {sessions.length >= 2 ? (

packages/dsh-plugin-browserskill/src/client/observation-store.ts

@@ -1,10 +1,9 @@
 /**
- * Client-side data layer for the observation overlay: initial state fetch,
- * SSE increment stream (with a state refetch on every (re)open — events that
- * fired while the stream was down are otherwise lost forever), on-demand
- * thumbnail blob loading through the session-authorized readAttachment path,
+ * Client-side data layer for the observation overlay: an ordered SSE snapshot
+ * and increment stream (each reconnect starts with a fresh snapshot), on-demand
+ * thumbnail blob loading through the host's ephemeral-frame route,
  * and the interrupt call. The last ready blob per session is held until its
- * replacement decodes so the overlay can swap frames in place. All I/O is
+ * replacement loads so the overlay can swap frames in place. All I/O is
  * injected so tests never touch a network.
  */
 
@@ -12,8 +11,6 @@ import type { ObservationEvent, SessionObservation } from "../observation";
 
 export interface EventSourceLike {
   onmessage: ((event: { data: string }) => void) | null;
-  /** Fires on the initial connect AND on every automatic reconnect. */
-  onopen?: (() => void) | null;
   close(): void;
 }
 
@@ -50,10 +47,10 @@ export interface OverlaySnapshot {
   readonly available: boolean;
 }
 
-const STATE_URL = "/bsk-observation/state";
 const EVENTS_URL = "/bsk-observation/events";
 const INTERRUPT_URL = "/bsk-observation/interrupt";
 const STOP_URL = "/bsk-observation/stop";
+const THUMBNAIL_RETRY_DELAYS_MS = [1000, 3000];
 
 function revoke(url: string | undefined): void {
   if (url !== undefined && typeof URL.revokeObjectURL === "function") {
@@ -66,8 +63,10 @@ export class ObservationClientStore {
   private thumbs = new Map<string, ThumbnailState>();
   /** sessionId → the attachment id currently advertised for it. */
   private readonly thumbBySession = new Map<string, string>();
-  /** sessionId → last successfully decoded frame (held across the next load). */
+  /** sessionId → last successfully loaded frame (held across the next load). */
   private readonly lastReady = new Map<string, { attachmentId: string; url: string }>();
+  private readonly retryTimers = new Map<string, ReturnType<typeof setTimeout>>();
+  private readonly retryCounts = new Map<string, number>();
   private listeners = new Set<() => void>();
   private events: EventSourceLike | undefined;
   private snapshot: OverlaySnapshot = {
@@ -81,6 +80,7 @@ export class ObservationClientStore {
   private started = false;
   /** Refcount of mounted consumers (overlay card, sidebar tab, sidebar fiber). */
   private consumers = 0;
+  private thumbnailConsumers = 0;
 
   constructor(private readonly deps: ObservationClientDeps) {}
 
@@ -133,37 +133,16 @@ export class ObservationClientStore {
     return undefined;
   }
 
-  /** (Re)pull the full state: initial load and every SSE (re)open. */
-  private refreshState(): void {
-    void this.deps
-      .fetchFn(STATE_URL)
-      .then(async (res) => {
-        if (!res.ok) return;
-        const body = (await res.json()) as {
-          sessions?: SessionObservation[];
-          available?: boolean;
-        };
-        const sessions = body.sessions ?? [];
-        this.sessions = new Map(sessions.map((s) => [s.sessionId, s]));
-        // Prune thumbnails of sessions that vanished while we were away.
-        const alive = new Set(sessions.map((s) => s.sessionId));
-        for (const sessionId of [...this.thumbBySession.keys()]) {
-          if (!alive.has(sessionId)) this.dropThumb(sessionId);
-        }
-        for (const s of sessions) this.trackThumb(s.sessionId, s.thumbnailAttachmentId);
-        if (typeof body.available === "boolean") this.available = body.available;
-        this.publish();
-      })
-      .catch(() => {});
-  }
-
-  /** Initial fetch + SSE subscription. Idempotent. */
-  start(): void {
-    if (this.started) return;
-    this.started = true;
-    this.refreshState();
-    const events = this.deps.eventSourceFactory(EVENTS_URL);
+  private connectEvents(): void {
+    const previous = this.events;
+    this.events = undefined;
+    previous?.close();
+    const events = this.deps.eventSourceFactory(
+      `${EVENTS_URL}?thumbnails=${this.thumbnailConsumers > 0 ? "1" : "0"}`,
+    );
+    this.events = events;
     events.onmessage = (message) => {
+      if (!this.started || this.events !== events) return;
       let event: ObservationEvent;
       try {
         event = JSON.parse(message.data) as ObservationEvent;
@@ -172,23 +151,24 @@ export class ObservationClientStore {
       }
       this.apply(event);
     };
-    events.onopen = () => {
-      // Reconnects lose every event fired during the outage — resync.
-      if (this.events === events) this.refreshState();
-    };
-    this.events = events;
+  }
+
+  /** Every initial connection and reconnect starts with the server's snapshot. */
+  start(): void {
+    if (this.started) return;
+    this.started = true;
+    this.connectEvents();
     this.publish();
   }
 
   stop(): void {
-    this.events?.close();
+    const previous = this.events;
     this.events = undefined;
     this.started = false;
-    for (const thumb of this.thumbs.values()) revoke(thumb.url);
-    this.thumbs.clear();
-    this.thumbBySession.clear();
-    this.lastReady.clear();
+    previous?.close();
+    this.clearThumbnails();
     this.sessions.clear();
+    this.available = true;
     this.publish();
   }
 
@@ -209,6 +189,33 @@ export class ObservationClientStore {
     if (this.consumers === 0) this.stop();
   }
 
+  /** Only visible image surfaces request screenshots; metadata watchers do not. */
+  watchThumbnails(): () => void {
+    this.thumbnailConsumers += 1;
+    if (this.thumbnailConsumers === 1 && this.started) this.connectEvents();
+    let released = false;
+    return () => {
+      if (released) return;
+      released = true;
+      this.thumbnailConsumers -= 1;
+      if (this.thumbnailConsumers === 0 && this.started) this.connectEvents();
+    };
+  }
+
+  private forgetThumbnail(attachmentId: string): void {
+    clearTimeout(this.retryTimers.get(attachmentId));
+    this.retryTimers.delete(attachmentId);
+    this.retryCounts.delete(attachmentId);
+    revoke(this.thumbs.get(attachmentId)?.url);
+    this.thumbs.delete(attachmentId);
+  }
+
+  private clearThumbnails(): void {
+    for (const attachmentId of this.thumbs.keys()) this.forgetThumbnail(attachmentId);
+    this.thumbBySession.clear();
+    this.lastReady.clear();
+  }
+
   /** Forget one session's tracked + held frames, revoking their blob URLs. */
   private dropThumb(sessionId: string): void {
     const attachmentId = this.thumbBySession.get(sessionId);
@@ -216,39 +223,45 @@ export class ObservationClientStore {
     this.thumbBySession.delete(sessionId);
     this.lastReady.delete(sessionId);
     if (attachmentId !== undefined) {
-      revoke(this.thumbs.get(attachmentId)?.url);
-      this.thumbs.delete(attachmentId);
+      this.forgetThumbnail(attachmentId);
     }
     if (held !== undefined && held.attachmentId !== attachmentId) {
-      revoke(held.url);
-      this.thumbs.delete(held.attachmentId);
+      this.forgetThumbnail(held.attachmentId);
     }
   }
 
   /**
    * Track the frame a session currently advertises. The last *ready* blob is
-   * kept until the replacement decodes — dropping it on the upsert is what
+   * kept until the replacement loads — dropping it on the upsert is what
    * made the overlay flash a placeholder between breaths.
    */
   private trackThumb(sessionId: string, attachmentId: string | undefined): void {
+    if (attachmentId === undefined) {
+      this.dropThumb(sessionId);
+      return;
+    }
     const previous = this.thumbBySession.get(sessionId);
     if (previous === attachmentId) return;
-    if (attachmentId !== undefined) this.thumbBySession.set(sessionId, attachmentId);
-    else this.thumbBySession.delete(sessionId);
+    this.thumbBySession.set(sessionId, attachmentId);
     const heldId = this.lastReady.get(sessionId)?.attachmentId;
     if (previous !== undefined && previous !== heldId) {
-      revoke(this.thumbs.get(previous)?.url);
-      this.thumbs.delete(previous);
+      this.forgetThumbnail(previous);
     }
   }
 
   private apply(event: ObservationEvent): void {
-    if (event.type === "reset") {
+    if (event.type === "snapshot") {
+      this.sessions = new Map(event.sessions.map((session) => [session.sessionId, session]));
+      for (const sessionId of this.thumbBySession.keys()) {
+        if (!this.sessions.has(sessionId)) this.dropThumb(sessionId);
+      }
+      for (const session of event.sessions) {
+        this.trackThumb(session.sessionId, session.thumbnailAttachmentId);
+      }
+      this.available = event.available;
+    } else if (event.type === "reset") {
       this.sessions.clear();
-      for (const thumb of this.thumbs.values()) revoke(thumb.url);
-      this.thumbs.clear();
-      this.thumbBySession.clear();
-      this.lastReady.clear();
+      this.clearThumbnails();
     } else if (event.type === "remove" && event.session !== undefined) {
       this.sessions.delete(event.session.sessionId);
       this.dropThumb(event.session.sessionId);
@@ -259,44 +272,77 @@ export class ObservationClientStore {
       this.available = event.available;
     }
     this.publish();
+    if (event.type === "snapshot") {
+      for (const session of event.sessions) this.retryThumbnail(session.thumbnailAttachmentId);
+    }
   }
 
   /**
    * Ensure a thumbnail load is in flight for one attachment reference. New
-   * frames replace the old URL only after they decode; failures keep the last
+   * frames replace the old URL only after they load; failures keep the last
    * good frame (the caller renders `status: 'error'` as a small badge over
    * the old image).
    */
   ensureThumbnail(attachmentId: string | undefined): void {
-    if (attachmentId === undefined || this.thumbs.has(attachmentId)) return;
-    this.thumbs.set(attachmentId, { status: "loading" });
+    if (
+      !this.started ||
+      attachmentId === undefined ||
+      this.sessionOf(attachmentId) === undefined ||
+      this.thumbs.has(attachmentId)
+    )
+      return;
+    const loading: ThumbnailState = { status: "loading" };
+    this.thumbs.set(attachmentId, loading);
     this.publish();
     this.deps.loadImage(attachmentId).then(
       (url) => {
-        if (!this.thumbs.has(attachmentId)) {
+        if (this.thumbs.get(attachmentId) !== loading) {
           // Replaced or removed while loading: never resurrect (or leak) it.
           revoke(url);
           return;
         }
+        this.retryCounts.delete(attachmentId);
         this.thumbs.set(attachmentId, { status: "ready", url });
         const sessionId = this.sessionOf(attachmentId);
         if (sessionId !== undefined) {
           const previous = this.lastReady.get(sessionId);
           if (previous !== undefined && previous.attachmentId !== attachmentId) {
-            revoke(previous.url);
-            this.thumbs.delete(previous.attachmentId);
+            this.forgetThumbnail(previous.attachmentId);
           }
           this.lastReady.set(sessionId, { attachmentId, url });
         }
         this.publish();
       },
       () => {
-        this.thumbs.set(attachmentId, { status: "error" });
+        if (this.thumbs.get(attachmentId) !== loading) return;
+        const failed: ThumbnailState = { status: "error" };
+        this.thumbs.set(attachmentId, failed);
+        const attempts = this.retryCounts.get(attachmentId) ?? 0;
+        const delay = THUMBNAIL_RETRY_DELAYS_MS[attempts];
+        if (delay !== undefined) {
+          this.retryCounts.set(attachmentId, attempts + 1);
+          this.retryTimers.set(
+            attachmentId,
+            setTimeout(() => {
+              this.retryTimers.delete(attachmentId);
+              if (this.thumbs.get(attachmentId) !== failed) return;
+              this.thumbs.delete(attachmentId);
+              this.ensureThumbnail(attachmentId);
+            }, delay),
+          );
+        }
         this.publish();
       },
     );
   }
 
+  /** Explicit retry (also used on a fresh connection after an outage). */
+  retryThumbnail(attachmentId: string | undefined): void {
+    if (attachmentId === undefined || this.thumbs.get(attachmentId)?.status !== "error") return;
+    this.forgetThumbnail(attachmentId);
+    this.ensureThumbnail(attachmentId);
+  }
+
   /** Interrupt the current or named session's in-flight call. */
   async interrupt(sessionId?: string): Promise<boolean> {
     try {

packages/dsh-plugin-browserskill/src/client/observation-view.ts

@@ -6,7 +6,7 @@
  * without duplicating hooks.
  */
 
-import { useCallback, useEffect, useState, useSyncExternalStore } from "react";
+import { useCallback, useEffect, useRef, useState, useSyncExternalStore } from "react";
 import type { SessionObservation } from "../observation";
 import type { ObservationClientStore, OverlaySnapshot } from "./observation-store";
 
@@ -114,6 +114,49 @@ export function useObservationView(
   };
 }
 
+/** A mounted metadata watcher is not necessarily a visible screenshot viewer. */
+export function useThumbnailObservation(store: ObservationClientStore, enabled: boolean) {
+  const ref = useRef<HTMLDivElement>(null);
+  useEffect(() => {
+    const element = ref.current;
+    if (!enabled || element === null) return;
+    // A portal uses its PiP document's visibility, independently of the main tab.
+    const doc = element.ownerDocument;
+    const Observer = doc.defaultView?.IntersectionObserver;
+    let active = true;
+    let intersecting = Observer === undefined;
+    let release: (() => void) | undefined;
+    const update = () => {
+      if (!active) return;
+      const visible = intersecting && doc.visibilityState !== "hidden";
+      if (visible && release === undefined) release = store.watchThumbnails();
+      else if (!visible && release !== undefined) {
+        release();
+        release = undefined;
+      }
+    };
+    const observer =
+      Observer === undefined
+        ? undefined
+        : new Observer((entries) => {
+            intersecting = entries.some(
+              (entry) => entry.target === element && entry.isIntersecting,
+            );
+            update();
+          });
+    observer?.observe(element);
+    doc.addEventListener("visibilitychange", update);
+    update();
+    return () => {
+      active = false;
+      observer?.disconnect();
+      doc.removeEventListener("visibilitychange", update);
+      release?.();
+    };
+  }, [store, enabled]);
+  return ref;
+}
+
 export interface PipHandle {
   /** The open PiP window, or null while the content renders in its carrier. */
   readonly pipWindow: Window | null;

packages/dsh-plugin-browserskill/src/observation-http.ts

@@ -5,12 +5,19 @@
  * the event allowlist lives in dsh-api-remotes), so the plugin serves its
  * observation channel through the documented `webServer` route seam instead:
  *
- *   GET  /bsk-observation/state      → { sessions, available }
- *   GET  /bsk-observation/events     → SSE stream of ObservationEvent
+ *   GET  /bsk-observation/state      → one-time { sessions, available } read
+ *   GET  /bsk-observation/events     → SSE snapshot, then ObservationEvent increments
+ *                                    (on every connection, including reconnects)
+ *                                    ?thumbnails=0: state only; =1: request screenshots
+ *                                    Omitted parameter defaults to screenshots.
  *   POST /bsk-observation/interrupt  → body {sessionId?} → {interrupted: boolean}
  *   POST /bsk-observation/stop       → body {sessionId} → {stopped: boolean}
  *   GET  /bsk-observation/thumbnail/<attachmentId> → image bytes
  *
+ * Live clients initialize/resynchronize from the SSE snapshot; a separate
+ * /state read has no ordering guarantee relative to the stream and does not
+ * request screenshots. Closing an SSE connection releases its screenshot demand.
+ *
  * Routes exist only when a webServer service is mounted (web composition);
  * headless deployments skip registration entirely.
  */
@@ -99,6 +106,7 @@ export function registerObservationRoutes(
   if (webServer === undefined) {
     return () => {};
   }
+  const streams = new Set<() => void>();
   const disposers = [
     webServer.register({
       kind: "exact",
@@ -129,14 +137,42 @@ export function registerObservationRoutes(
           "cache-control": "no-cache",
           connection: "keep-alive",
         });
-        const unsubscribe = observation.subscribe((event) => {
-          res.write(`data: ${JSON.stringify(event)}\n\n`);
-        });
-        const heartbeat = setInterval(() => res.write(": heartbeat\n\n"), SSE_HEARTBEAT_MS);
-        res.on("close", () => {
+        const thumbnails =
+          new URL(req.url ?? "/", "http://localhost").searchParams.get("thumbnails") !== "0";
+        let unsubscribe: (() => void) | undefined;
+        let heartbeat: ReturnType<typeof setInterval> | undefined;
+        let closed = false;
+        const close = () => {
+          if (closed) return;
+          closed = true;
           clearInterval(heartbeat);
-          unsubscribe();
-        });
+          unsubscribe?.();
+          streams.delete(close);
+          res.end();
+        };
+        const write = (data: string) => {
+          if (closed) return;
+          try {
+            res.write(data);
+          } catch {
+            close();
+          }
+        };
+        streams.add(close);
+        res.on("close", close);
+        res.on("error", close);
+        try {
+          unsubscribe = observation.subscribe(
+            (event) => {
+              write(`data: ${JSON.stringify(event)}\n\n`);
+            },
+            { thumbnails },
+          );
+          if (closed) unsubscribe();
+          else heartbeat = setInterval(() => write(": heartbeat\n\n"), SSE_HEARTBEAT_MS);
+        } catch {
+          close();
+        }
       },
     }),
     webServer.register({
@@ -228,6 +264,7 @@ export function registerObservationRoutes(
     }),
   ];
   return () => {
+    for (const close of streams) close();
     for (const dispose of disposers) dispose();
   };
 }

packages/dsh-plugin-browserskill/src/observation.ts

@@ -49,8 +49,9 @@ export interface SessionObservation {
   dshSessionIds?: string[];
 }
 
-/** Incremental event carried to subscribers (SSE on the wire). */
+/** Initial snapshot or incremental change carried to subscribers (SSE on the wire). */
 export type ObservationEvent =
+  | { type: "snapshot"; sessions: SessionObservation[]; available: boolean }
   | { type: "upsert" | "remove" | "reset"; session?: SessionObservation }
   | { type: "availability"; available: boolean };
 
@@ -89,6 +90,7 @@ export class ObservationService {
   private readonly scratchNamespace = randomUUID();
   private readonly observations = new Map<string, SessionObservation>();
   private readonly listeners = new Set<(event: ObservationEvent) => void>();
+  private thumbnailViewers = 0;
   private readonly captureTimers = new Map<string, unknown>();
   private readonly captureInFlight = new Set<string>();
   /** Captures intentionally cancelled to make way for foreground work. */
@@ -125,7 +127,7 @@ export class ObservationService {
     return this.deps.scheduler ?? DEFAULT_SCHEDULER;
   }
 
-  /** All current entries (client initial/resync snapshot). */
+  /** One-time state read; use subscribe for an ordered snapshot and subsequent changes. */
   getState(): SessionObservation[] {
     return [...this.observations.values()].map((entry) => ({ ...entry }));
   }
@@ -141,10 +143,42 @@ export class ObservationService {
     this.emit({ type: "availability", available });
   }
 
-  /** Subscribe to incremental changes; returns an unsubscribe function. */
-  subscribe(listener: (event: ObservationEvent) => void): () => void {
-    this.listeners.add(listener);
-    return () => this.listeners.delete(listener);
+  /**
+   * Subscribe to an ordered initial snapshot and subsequent changes. On an
+   * active service, listener receives the snapshot synchronously before this
+   * method returns. Subscribing after disposal is a no-op.
+   *
+   * `thumbnails` defaults to true for compatibility: this subscription counts
+   * as a screenshot viewer for the service's owned sessions. Pass false for
+   * state-only observation. The first viewer starts capture scheduling.
+   *
+   * @returns An idempotent unsubscribe function releasing this subscription's
+   * screenshot demand. When the last viewer leaves, scheduled/queued captures
+   * are cancelled/skipped; an already running capture may finish.
+   */
+  subscribe(
+    listener: (event: ObservationEvent) => void,
+    { thumbnails = true }: { thumbnails?: boolean } = {},
+  ): () => void {
+    if (this.disposed) return () => {};
+    // Each subscription owns its lease, even if a caller reuses a callback.
+    const receive = (event: ObservationEvent) => listener(event);
+    this.listeners.add(receive);
+    try {
+      listener({ type: "snapshot", sessions: this.getState(), available: this.available });
+    } catch (error) {
+      this.listeners.delete(receive);
+      throw error;
+    }
+    if (thumbnails && ++this.thumbnailViewers === 1) {
+      for (const sessionId of this.observations.keys()) this.scheduleCapture(sessionId, 0);
+    }
+    return () => {
+      if (!this.listeners.delete(receive)) return;
+      if (thumbnails && --this.thumbnailViewers === 0) {
+        for (const sessionId of this.captureTimers.keys()) this.cancelCapture(sessionId);
+      }
+    };
   }
 
   private emit(event: ObservationEvent): void {
@@ -355,6 +389,7 @@ export class ObservationService {
     this.observations.clear();
     this.emit({ type: "reset" });
     this.listeners.clear();
+    this.thumbnailViewers = 0;
   }
 
   // ------------------------------------------------------------------
@@ -369,12 +404,21 @@ export class ObservationService {
     }
   }
 
+  private canCapture(sessionId: string): boolean {
+    const entry = this.observations.get(sessionId);
+    return (
+      this.deps.options.enabled &&
+      !this.disposed &&
+      this.thumbnailViewers > 0 &&
+      !this.foregroundDepth.has(sessionId) &&
+      entry !== undefined &&
+      entry.dead !== true
+    );
+  }
+
   /** Schedule the next capture for a session; `delayMs` 0 means "as soon as the event loop allows". */
   private scheduleCapture(sessionId: string, delayMs?: number): void {
-    if (!this.deps.options.enabled || this.disposed) return;
-    if (this.foregroundDepth.has(sessionId)) return;
-    const entry = this.observations.get(sessionId);
-    if (entry === undefined || entry.dead === true) return;
+    if (!this.canCapture(sessionId)) return;
     this.cancelCapture(sessionId);
     const now = this.scheduler.now();
     const lastSeen = this.lastActivity.get(sessionId) ?? 0;
@@ -399,9 +443,7 @@ export class ObservationService {
    * Failures keep the previous frame and back off silently.
    */
   private async capture(sessionId: string): Promise<void> {
-    if (this.disposed) return;
-    const current = this.observations.get(sessionId);
-    if (current === undefined || current.dead === true) return;
+    if (!this.canCapture(sessionId)) return;
     if (this.captureInFlight.has(sessionId)) return;
     this.captureInFlight.add(sessionId);
     // Stable within this service, isolated from captures owned by other instances.
@@ -410,8 +452,8 @@ export class ObservationService {
     let writtenPath = outPath;
     try {
       const result = await this.deps.queue.run(sessionId, () => {
-        // A foreground lease may have arrived while this capture was queued.
-        if (this.foregroundDepth.has(sessionId)) return Promise.resolve(undefined);
+        // The last viewer may have left, or foreground work arrived, while queued.
+        if (!this.canCapture(sessionId)) return Promise.resolve(undefined);
         return this.deps.runner.run(["screenshot", "--session", sessionId, "--out", outPath], {
           timeoutMs: 15_000,
           tag: `observation:${sessionId}`,
@@ -445,6 +487,7 @@ export class ObservationService {
       this.setAvailable(true);
       this.publishFrame(sessionId, entry, data);
     } catch {
+      if (this.disposed || !this.observations.has(sessionId)) return;
       // Foreground preemption is healthy scheduling, not browser/daemon
       // unavailability; do not let normal tool traffic trip capture backoff.
       if (!this.capturePreempted.delete(sessionId)) {

packages/dsh-plugin-browserskill/tests/client/observation-overlay.test.tsx

@@ -19,10 +19,12 @@ interface Harness {
   emitRaw: (event: unknown) => void;
   fetches: { url: string; init?: { body?: string } }[];
   loadImage: ReturnType<typeof vi.fn>;
+  eventUrls: string[];
 }
 
 function makeHarness(initial: SessionObservation[]): Harness {
   const fetches: Harness["fetches"] = [];
+  const eventUrls: string[] = [];
   let es: EventSourceLike | undefined;
   let current = initial;
   const loadImage = vi.fn(async (id: string) => `blob:${id}`);
@@ -34,9 +36,16 @@ function makeHarness(initial: SessionObservation[]): Harness {
       }
       return { ok: true, json: async () => ({ interrupted: true }) };
     },
-    eventSourceFactory: () => {
-      es = { onmessage: null, close: vi.fn() };
-      return es;
+    eventSourceFactory: (url) => {
+      eventUrls.push(url);
+      const connection = { onmessage: null, close: vi.fn() } as EventSourceLike;
+      es = connection;
+      queueMicrotask(() =>
+        connection.onmessage?.({
+          data: JSON.stringify({ type: "snapshot", sessions: current, available: true }),
+        }),
+      );
+      return connection;
     },
     loadImage,
   });
@@ -58,10 +67,120 @@ function makeHarness(initial: SessionObservation[]): Harness {
     },
     fetches,
     loadImage,
+    eventUrls,
   };
 }
 
-afterEach(cleanup);
+afterEach(() => {
+  cleanup();
+  vi.restoreAllMocks();
+  vi.unstubAllGlobals();
+});
+
+describe("visible thumbnail demand", () => {
+  function intersections() {
+    const observers: Array<{
+      notify: (visible: boolean) => void;
+      disconnect: ReturnType<typeof vi.fn>;
+    }> = [];
+    vi.stubGlobal(
+      "IntersectionObserver",
+      class {
+        private target?: Element;
+        disconnect = vi.fn();
+        constructor(private callback: IntersectionObserverCallback) {
+          observers.push(this);
+        }
+        observe(target: Element) {
+          this.target = target;
+        }
+        notify(visible: boolean) {
+          this.callback(
+            [{ target: this.target, isIntersecting: visible } as IntersectionObserverEntry],
+            this as unknown as IntersectionObserver,
+          );
+        }
+      },
+    );
+    return observers;
+  }
+
+  it("pauses screenshots on collapse while keeping the metadata feed", async () => {
+    const observers = intersections();
+    const h = makeHarness([BUSY]);
+    const { unmount } = render(<ObservationOverlay store={h.store} />);
+    await screen.findByTestId("obs-card");
+    expect(h.eventUrls.at(-1)).toBe("/bsk-observation/events?thumbnails=0");
+    act(() => observers[0].notify(true));
+    expect(h.eventUrls.at(-1)).toBe("/bsk-observation/events?thumbnails=1");
+    fireEvent.click(screen.getByRole("button", { name: "Collapse" }));
+    expect(h.eventUrls.at(-1)).toBe("/bsk-observation/events?thumbnails=0");
+    expect(h.es().close).not.toHaveBeenCalled();
+    expect(observers[0].disconnect).toHaveBeenCalledOnce();
+    // A callback queued before disconnect must not reclaim screenshot demand.
+    act(() => observers[0].notify(true));
+    expect(h.eventUrls.at(-1)).toBe("/bsk-observation/events?thumbnails=0");
+    fireEvent.click(screen.getByRole("button", { name: /Expand browser observation/ }));
+    act(() => observers[1].notify(true));
+    expect(h.eventUrls.at(-1)).toBe("/bsk-observation/events?thumbnails=1");
+    unmount();
+    expect(h.es().close).toHaveBeenCalledOnce();
+  });
+
+  it("ignores an initial visibility notification delivered after collapse", async () => {
+    const observers = intersections();
+    const h = makeHarness([BUSY]);
+    render(<ObservationOverlay store={h.store} />);
+    await screen.findByTestId("obs-card");
+    fireEvent.click(screen.getByRole("button", { name: "Collapse" }));
+    act(() => observers[0].notify(true));
+    expect(h.eventUrls).toEqual(["/bsk-observation/events?thumbnails=0"]);
+  });
+
+  it("pauses for a hidden document or hidden panel and resumes when visible", async () => {
+    const observers = intersections();
+    let visibility: DocumentVisibilityState = "visible";
+    vi.spyOn(document, "visibilityState", "get").mockImplementation(() => visibility);
+    const h = makeHarness([BUSY]);
+    render(<ObservationOverlay store={h.store} />);
+    await screen.findByTestId("obs-card");
+    act(() => observers[0].notify(true));
+    expect(h.eventUrls.at(-1)).toContain("thumbnails=1");
+    act(() => {
+      visibility = "hidden";
+      document.dispatchEvent(new Event("visibilitychange"));
+    });
+    expect(h.eventUrls.at(-1)).toContain("thumbnails=0");
+    act(() => {
+      visibility = "visible";
+      document.dispatchEvent(new Event("visibilitychange"));
+    });
+    expect(h.eventUrls.at(-1)).toContain("thumbnails=1");
+    act(() => observers[0].notify(false));
+    expect(h.eventUrls.at(-1)).toContain("thumbnails=0");
+  });
+
+  it("keeps a visible PiP watching when the main document is hidden", async () => {
+    // The detached PiP test document has no window/IntersectionObserver.
+    vi.stubGlobal("IntersectionObserver", undefined);
+    let visibility: DocumentVisibilityState = "visible";
+    vi.spyOn(document, "visibilityState", "get").mockImplementation(() => visibility);
+    const pipDoc = document.implementation.createHTMLDocument("pip");
+    Object.defineProperty(pipDoc, "visibilityState", { value: "visible" });
+    (window as unknown as Record<string, unknown>).documentPictureInPicture = {
+      requestWindow: async () => ({ document: pipDoc, addEventListener: () => {}, close: vi.fn() }),
+    };
+    const h = makeHarness([BUSY]);
+    render(<ObservationOverlay store={h.store} />);
+    fireEvent.click(await screen.findByRole("button", { name: /Pop out/ }));
+    await waitFor(() => expect(pipDoc.body.textContent).toContain("s1"));
+    act(() => {
+      visibility = "hidden";
+      document.dispatchEvent(new Event("visibilitychange"));
+    });
+    expect(h.eventUrls.at(-1)).toContain("thumbnails=1");
+  });
+});
 
 describe("ObservationOverlay", () => {
   beforeEach(() => {
@@ -92,6 +211,16 @@ describe("ObservationOverlay", () => {
     await screen.findByRole("img", { name: "session s1 view" });
   });
 
+  it("offers a retry after a thumbnail fails without requiring a new frame id", async () => {
+    const h = makeHarness([{ ...BUSY, thumbnailAttachmentId: "att-9" }]);
+    h.loadImage.mockRejectedValueOnce(new Error("temporary failure"));
+    render(<ObservationOverlay store={h.store} />);
+    fireEvent.click(await screen.findByRole("button", { name: "Retry thumbnail" }));
+    await screen.findByRole("img", { name: "session s1 view" });
+    expect(h.loadImage).toHaveBeenCalledTimes(2);
+    expect(screen.queryByRole("button", { name: "Retry thumbnail" })).toBeNull();
+  });
+
   it("keeps the current frame on stage while the next thumbnail loads", async () => {
     let resolveNext: ((url: string) => void) | undefined;
     const h = makeHarness([{ ...BUSY, thumbnailAttachmentId: "att-1" }]);

packages/dsh-plugin-browserskill/tests/client/observation-sidebar.test.tsx

@@ -53,8 +53,14 @@ function makeHarness(initial: SessionObservation[]): Harness {
       return { ok: true, json: async () => ({ interrupted: true }) };
     },
     eventSourceFactory: () => {
-      es = { onmessage: null, close: vi.fn() };
-      return es;
+      const connection = { onmessage: null, close: vi.fn() } as EventSourceLike;
+      es = connection;
+      queueMicrotask(() =>
+        connection.onmessage?.({
+          data: JSON.stringify({ type: "snapshot", sessions: current, available: true }),
+        }),
+      );
+      return connection;
     },
     loadImage: async (id: string) => `blob:${id}`,
   });

packages/dsh-plugin-browserskill/tests/client/observation-store.test.ts

@@ -1,12 +1,19 @@
-// ObservationClientStore: initial fetch + SSE application, thumbnail loading
+// ObservationClientStore: ordered SSE snapshots/increments, thumbnail loading
 // lifecycle, interrupt wire shape. All I/O faked.
 
-import { describe, expect, it, vi } from "vitest";
+import { afterEach, describe, expect, it, vi } from "vitest";
 import { type EventSourceLike, ObservationClientStore } from "../../src/client/observation-store";
 import type { ObservationEvent, SessionObservation } from "../../src/observation";
 
 const OBS_IDLE: SessionObservation = { sessionId: "s1", action: "idle", since: 1000 };
 const OBS_BUSY: SessionObservation = { sessionId: "s1", action: "clicking", since: 2000 };
+const stores: ObservationClientStore[] = [];
+
+afterEach(() => {
+  for (const store of stores.splice(0)) store.stop();
+  vi.restoreAllMocks();
+  vi.useRealTimers();
+});
 
 function harness(state: SessionObservation[] = []) {
   const fetches: {
@@ -14,6 +21,7 @@ function harness(state: SessionObservation[] = []) {
     init?: { method?: string; body?: string; headers?: Record<string, string> };
   }[] = [];
   const esInstances: EventSourceLike[] = [];
+  const eventUrls: string[] = [];
   const fetchFn = vi.fn(
     async (
       url: string,
@@ -29,11 +37,14 @@ function harness(state: SessionObservation[] = []) {
   const eventSourceFactory = (url: string) => {
     const es: EventSourceLike = { onmessage: null, close: vi.fn() };
     esInstances.push(es);
+    eventUrls.push(url);
+    queueMicrotask(() => emit(es, { type: "snapshot", sessions: state, available: true }));
     return es;
   };
   const loadImage = vi.fn(async (id: string) => `blob:url-${id}`);
   const store = new ObservationClientStore({ fetchFn, eventSourceFactory, loadImage });
-  return { store, fetches, esInstances, loadImage };
+  stores.push(store);
+  return { store, fetches, esInstances, eventUrls, loadImage };
 }
 
 function emit(es: EventSourceLike, event: ObservationEvent): void {
@@ -73,7 +84,9 @@ describe("ObservationClientStore", () => {
   });
 
   it("loads each thumbnail once and reports ready", async () => {
-    const { store, loadImage } = harness();
+    const { store, loadImage } = harness([{ ...OBS_IDLE, thumbnailAttachmentId: "att-1" }]);
+    store.start();
+    await Promise.resolve();
     store.ensureThumbnail("att-1");
     store.ensureThumbnail("att-1");
     expect(loadImage).toHaveBeenCalledTimes(1);
@@ -86,7 +99,9 @@ describe("ObservationClientStore", () => {
   });
 
   it("marks failed thumbnail loads as error", async () => {
-    const { store, loadImage } = harness();
+    const { store, loadImage } = harness([{ ...OBS_IDLE, thumbnailAttachmentId: "att-bad" }]);
+    store.start();
+    await Promise.resolve();
     loadImage.mockRejectedValueOnce(new Error("nope"));
     store.ensureThumbnail("att-bad");
     await vi.waitFor(() => expect(store.getSnapshot().thumbnails["att-bad"].status).toBe("error"));
@@ -124,9 +139,7 @@ describe("ObservationClientStore", () => {
 
 describe("thumbnail blob URL lifecycle", () => {
   function withRevokeSpy() {
-    const revoke = vi.fn();
-    (URL as unknown as { revokeObjectURL: unknown }).revokeObjectURL = revoke;
-    return revoke;
+    return vi.spyOn(URL, "revokeObjectURL").mockImplementation(() => {});
   }
 
   it("holds the last ready frame until the replacement decodes", async () => {
@@ -231,16 +244,216 @@ describe("thumbnail blob URL lifecycle", () => {
   });
 });
 
-describe("SSE (re)open resync", () => {
-  it("refetches the full state when the stream (re)opens", async () => {
+describe("SSE snapshot ordering", () => {
+  it("ignores events from a stopped connection after a restart", async () => {
+    const { store, esInstances } = harness([OBS_IDLE]);
+    store.start();
+    await Promise.resolve();
+    const old = esInstances[0];
+    store.stop();
+    emit(old, { type: "upsert", session: OBS_BUSY });
+    expect(store.getSnapshot().sessions).toEqual([]);
+    store.start();
+    await Promise.resolve();
+    emit(esInstances[1], { type: "upsert", session: OBS_BUSY });
+    emit(old, { type: "snapshot", sessions: [], available: false });
+    emit(old, { type: "remove", session: OBS_BUSY });
+    expect(store.getSnapshot()).toMatchObject({ sessions: [OBS_BUSY], available: true });
+  });
+
+  it("does not apply a queued initial snapshot after stop", async () => {
+    const { store } = harness([OBS_BUSY]);
+    store.start();
+    store.stop();
+    await Promise.resolve();
+    expect(store.getSnapshot()).toMatchObject({ sessions: [], thumbnails: {}, subscribed: false });
+  });
+
+  it("replaces state on reconnect before applying subsequent events, without a competing fetch", async () => {
     const { store, fetches, esInstances } = harness([OBS_IDLE]);
     store.start();
     await vi.waitFor(() => expect(store.getSnapshot().sessions).toHaveLength(1));
-    const before = fetches.filter((f) => f.url === "/bsk-observation/state").length;
-    esInstances[0].onopen?.();
-    await vi.waitFor(() =>
-      expect(fetches.filter((f) => f.url === "/bsk-observation/state").length).toBe(before + 1),
-    );
+    emit(esInstances[0], { type: "snapshot", sessions: [], available: false });
+    expect(store.getSnapshot()).toMatchObject({ sessions: [], available: false });
+    emit(esInstances[0], { type: "upsert", session: OBS_BUSY });
+    await Promise.resolve();
+    expect(store.getSnapshot().sessions).toEqual([OBS_BUSY]);
+    expect(fetches).toEqual([]);
     store.stop();
   });
 });
+
+describe("thumbnail recovery and stale loads", () => {
+  function deferred<T>() {
+    let resolve!: (value: T) => void;
+    let reject!: (reason: Error) => void;
+    const promise = new Promise<T>((yes, no) => {
+      resolve = yes;
+      reject = no;
+    });
+    return { promise, resolve, reject };
+  }
+
+  it("retries a transient failure without needing a different frame id", async () => {
+    vi.useFakeTimers({ toFake: ["setTimeout", "clearTimeout"] });
+    const { store, loadImage } = harness([{ ...OBS_IDLE, thumbnailAttachmentId: "a1" }]);
+    store.start();
+    await Promise.resolve();
+    loadImage.mockRejectedValueOnce(new Error("temporary"));
+    store.ensureThumbnail("a1");
+    await Promise.resolve();
+    expect(store.getSnapshot().thumbnails.a1.status).toBe("error");
+    await vi.advanceTimersByTimeAsync(1000);
+    expect(loadImage).toHaveBeenCalledTimes(2);
+    expect(store.getSnapshot().displayFrames.s1).toEqual({ status: "ready", url: "blob:url-a1" });
+    expect(vi.getTimerCount()).toBe(0);
+  });
+
+  it("bounds automatic retries and allows an explicit recovery", async () => {
+    vi.useFakeTimers({ toFake: ["setTimeout", "clearTimeout"] });
+    const { store, loadImage } = harness([{ ...OBS_IDLE, thumbnailAttachmentId: "a1" }]);
+    store.start();
+    await Promise.resolve();
+    loadImage.mockRejectedValue(new Error("offline"));
+    store.ensureThumbnail("a1");
+    await vi.advanceTimersByTimeAsync(60_000);
+    expect(loadImage).toHaveBeenCalledTimes(3);
+    expect(vi.getTimerCount()).toBe(0);
+    store.ensureThumbnail("a1");
+    expect(loadImage).toHaveBeenCalledTimes(3);
+    loadImage.mockResolvedValue("blob:recovered");
+    store.retryThumbnail("a1");
+    await Promise.resolve();
+    expect(store.getSnapshot().displayFrames.s1.url).toBe("blob:recovered");
+  });
+
+  it("cancels backoff when a reconnect retries the current frame", async () => {
+    vi.useFakeTimers({ toFake: ["setTimeout", "clearTimeout"] });
+    const session = { ...OBS_IDLE, thumbnailAttachmentId: "a1" };
+    const { store, esInstances, loadImage } = harness([session]);
+    store.start();
+    await Promise.resolve();
+    loadImage.mockRejectedValueOnce(new Error("offline"));
+    store.ensureThumbnail("a1");
+    await Promise.resolve();
+    emit(esInstances[0], { type: "snapshot", sessions: [session], available: true });
+    await Promise.resolve();
+    expect(store.getSnapshot().thumbnails.a1.status).toBe("ready");
+    await vi.advanceTimersByTimeAsync(60_000);
+    expect(loadImage).toHaveBeenCalledTimes(2);
+  });
+
+  it.each([
+    "remove",
+    "reset",
+    "stop",
+    "missing-thumbnail",
+    "snapshot-removal",
+  ])("cleans frames and cancels retries on %s", async (action) => {
+    vi.useFakeTimers({ toFake: ["setTimeout", "clearTimeout"] });
+    const revoke = vi.spyOn(URL, "revokeObjectURL").mockImplementation(() => {});
+    const { store, esInstances, loadImage } = harness([
+      { ...OBS_IDLE, thumbnailAttachmentId: "a1" },
+    ]);
+    store.start();
+    await Promise.resolve();
+    store.ensureThumbnail("a1");
+    await Promise.resolve();
+    emit(esInstances[0], { type: "upsert", session: { ...OBS_IDLE, thumbnailAttachmentId: "a2" } });
+    loadImage.mockRejectedValueOnce(new Error("no frame"));
+    store.ensureThumbnail("a2");
+    await Promise.resolve();
+    expect(store.getSnapshot().displayFrames.s1).toEqual({ status: "error", url: "blob:url-a1" });
+    if (action === "stop") store.stop();
+    else if (action === "remove") emit(esInstances[0], { type: "remove", session: OBS_IDLE });
+    else if (action === "reset") emit(esInstances[0], { type: "reset" });
+    else if (action === "missing-thumbnail")
+      emit(esInstances[0], { type: "upsert", session: OBS_IDLE });
+    else emit(esInstances[0], { type: "snapshot", sessions: [], available: true });
+    expect(store.getSnapshot().thumbnails).toEqual({});
+    expect(store.getSnapshot().displayFrames).toEqual({});
+    expect(revoke).toHaveBeenCalledExactlyOnceWith("blob:url-a1");
+    expect(vi.getTimerCount()).toBe(0);
+    await vi.advanceTimersByTimeAsync(60_000);
+    expect(loadImage).toHaveBeenCalledTimes(2);
+  });
+
+  it.each([
+    "resolve",
+    "reject",
+  ])("ignores a stale load's %s even when the same id is loaded again", async (outcome) => {
+    const revoke = vi.spyOn(URL, "revokeObjectURL").mockImplementation(() => {});
+    const { store, esInstances, loadImage } = harness([
+      { ...OBS_IDLE, thumbnailAttachmentId: "a1" },
+    ]);
+    const old = deferred<string>();
+    loadImage.mockReturnValueOnce(old.promise);
+    store.start();
+    await Promise.resolve();
+    store.ensureThumbnail("a1");
+    emit(esInstances[0], { type: "upsert", session: { ...OBS_IDLE, thumbnailAttachmentId: "a2" } });
+    emit(esInstances[0], { type: "upsert", session: { ...OBS_IDLE, thumbnailAttachmentId: "a1" } });
+    store.ensureThumbnail("a1");
+    await Promise.resolve();
+    if (outcome === "resolve") old.resolve("blob:stale");
+    else old.reject(new Error("stale error"));
+    await Promise.resolve();
+    expect(store.getSnapshot().displayFrames.s1).toEqual({ status: "ready", url: "blob:url-a1" });
+    expect(revoke).not.toHaveBeenCalledWith("blob:url-a1");
+    if (outcome === "resolve") expect(revoke).toHaveBeenCalledWith("blob:stale");
+  });
+
+  it.each(["resolve", "reject"])("ignores an in-flight load's %s after stop", async (outcome) => {
+    const revoke = vi.spyOn(URL, "revokeObjectURL").mockImplementation(() => {});
+    const { store, loadImage } = harness([{ ...OBS_IDLE, thumbnailAttachmentId: "a1" }]);
+    const pending = deferred<string>();
+    loadImage.mockReturnValueOnce(pending.promise);
+    store.start();
+    await Promise.resolve();
+    store.ensureThumbnail("a1");
+    store.stop();
+    if (outcome === "resolve") pending.resolve("blob:late");
+    else pending.reject(new Error("late error"));
+    await Promise.resolve();
+    expect(store.getSnapshot()).toMatchObject({ sessions: [], thumbnails: {}, displayFrames: {} });
+    if (outcome === "resolve") expect(revoke).toHaveBeenCalledWith("blob:late");
+  });
+});
+
+describe("thumbnail viewer leases", () => {
+  it("keeps metadata subscribed while the last screenshot viewer leaves", async () => {
+    const { store, eventUrls, esInstances } = harness([OBS_IDLE]);
+    store.acquire();
+    await Promise.resolve();
+    expect(eventUrls).toEqual(["/bsk-observation/events?thumbnails=0"]);
+    const first = store.watchThumbnails();
+    expect(eventUrls.at(-1)).toBe("/bsk-observation/events?thumbnails=1");
+    const second = store.watchThumbnails();
+    expect(eventUrls).toHaveLength(2);
+    first();
+    first();
+    expect(eventUrls).toHaveLength(2);
+    second();
+    expect(eventUrls.at(-1)).toBe("/bsk-observation/events?thumbnails=0");
+    expect(store.getSnapshot().subscribed).toBe(true);
+    store.release();
+    expect(esInstances.at(-1)?.close).toHaveBeenCalledOnce();
+    expect(store.getSnapshot().subscribed).toBe(false);
+  });
+
+  it("ignores delayed snapshots from a replaced stream without clearing the displayed state", async () => {
+    const { store, esInstances } = harness([OBS_IDLE]);
+    store.start();
+    await Promise.resolve();
+    emit(esInstances[0], { type: "upsert", session: OBS_BUSY });
+    const release = store.watchThumbnails();
+    expect(store.getSnapshot().sessions).toEqual([OBS_BUSY]);
+    await Promise.resolve();
+    emit(esInstances[1], { type: "upsert", session: OBS_BUSY });
+    emit(esInstances[0], { type: "snapshot", sessions: [], available: false });
+    expect(store.getSnapshot()).toMatchObject({ sessions: [OBS_BUSY], available: true });
+    store.stop();
+    release();
+    expect(esInstances).toHaveLength(2);
+  });
+});

packages/dsh-plugin-browserskill/tests/observation.test.ts

@@ -6,7 +6,7 @@ import { existsSync, mkdtempSync, writeFileSync } from "node:fs";
 import type { IncomingMessage, ServerResponse } from "node:http";
 import { tmpdir } from "node:os";
 import { basename, dirname } from "node:path";
-import { describe, expect, it } from "vitest";
+import { describe, expect, it, vi } from "vitest";
 import {
   actionForLabel,
   type ObservationEvent,
@@ -138,6 +138,8 @@ function setup(opts: {
   runner?: FakeRunner;
   registry?: SessionRegistry;
   scheduler?: ReturnType<typeof fakeScheduler>;
+  thumbnails?: boolean;
+  queue?: KeyedExecutor;
 }) {
   const registry = opts.registry ?? new SessionRegistry(5);
   const runner = opts.runner ?? fakeRunner();
@@ -146,13 +148,18 @@ function setup(opts: {
     ctx: fakeCtx(),
     runner,
     registry,
-    queue: new KeyedExecutor(),
+    queue: opts.queue ?? new KeyedExecutor(),
     options: OPTIONS,
     scheduler,
   });
   const events: ObservationEvent[] = [];
-  service.subscribe((event) => events.push(event));
-  return { service, registry, runner, scheduler, events };
+  const unsubscribe = service.subscribe(
+    (event) => {
+      if (event.type !== "snapshot") events.push(event);
+    },
+    { thumbnails: opts.thumbnails ?? true },
+  );
+  return { service, registry, runner, scheduler, events, unsubscribe };
 }
 
 /** Drive the registry through a real start so the session is owned. */
@@ -224,6 +231,111 @@ describe("state machine", () => {
 });
 
 describe("thumbnail cadence", () => {
+  it("keeps metadata current without screenshots and resumes when a viewer arrives", async () => {
+    const { service, scheduler, runner, events } = setup({ thumbnails: false });
+    service.addSession("s1");
+    service.beginAction("s1", "clicking");
+    service.endAction("s1");
+    const releaseForeground = service.acquireForeground("s1");
+    releaseForeground();
+    expect(service.getState()[0].action).toBe("idle");
+    expect(events).toHaveLength(3);
+    expect(scheduler.pending()).toEqual([]);
+    expect(runner.calls).toEqual([]);
+    const snapshots: ObservationEvent[] = [];
+    const leave = service.subscribe((event) => snapshots.push(event));
+    expect(snapshots[0]).toEqual({
+      type: "snapshot",
+      sessions: service.getState(),
+      available: true,
+    });
+    expect(scheduler.pending()).toEqual([0]);
+    scheduler.runNext();
+    await waitFor(() => scheduler.pending().length === 1);
+    expect(runner.calls).toHaveLength(1);
+    leave();
+    leave();
+    expect(scheduler.pending()).toEqual([]);
+    service.endAction("s1");
+    expect(scheduler.pending()).toEqual([]);
+    const resume = service.subscribe(() => {});
+    expect(scheduler.pending()).toEqual([0]);
+    resume();
+    service.dispose();
+  });
+
+  it("does not capture in a headless service with no subscribers", () => {
+    const { service, scheduler, unsubscribe } = setup({});
+    unsubscribe();
+    service.addSession("s1");
+    service.endAction("s1");
+    expect(scheduler.pending()).toEqual([]);
+    expect(service.getState()).toHaveLength(1);
+    service.dispose();
+  });
+
+  it("keeps capturing until the last viewer leaves, including reused callbacks", () => {
+    const { service, scheduler } = setup({ thumbnails: false });
+    service.addSession("s1");
+    const listener = () => {};
+    const first = service.subscribe(listener);
+    const second = service.subscribe(listener);
+    expect(scheduler.pending()).toEqual([0]);
+    first();
+    first();
+    expect(scheduler.pending()).toEqual([0]);
+    second();
+    expect(scheduler.pending()).toEqual([]);
+    service.dispose();
+  });
+
+  it("skips a queued screenshot if its last viewer leaves before execution", async () => {
+    const queue = new KeyedExecutor();
+    let unblock!: () => void;
+    const gate = new Promise<void>((resolve) => {
+      unblock = resolve;
+    });
+    const busy = queue.run("s1", () => gate);
+    const { service, scheduler, runner, unsubscribe } = setup({ queue });
+    service.addSession("s1");
+    scheduler.runNext();
+    unsubscribe();
+    unblock();
+    await busy;
+    await queue.run("s1", async () => {});
+    expect(runner.calls).toEqual([]);
+    expect(scheduler.pending()).toEqual([]);
+    service.dispose();
+  });
+
+  it("lets an already running capture finish without restarting the loop after the last viewer leaves", async () => {
+    const runner = fakeRunner();
+    const run = runner.run.bind(runner);
+    let finish!: () => void;
+    let started = false;
+    runner.run = async (args, options) => {
+      started = true;
+      await new Promise<void>((resolve) => {
+        finish = resolve;
+      });
+      return run(args, options);
+    };
+    const { service, scheduler, unsubscribe } = setup({ runner });
+    service.addSession("s1");
+    scheduler.runNext();
+    await waitFor(() => started);
+    unsubscribe();
+    finish();
+    await waitFor(() => service.getState()[0]?.thumbnailAttachmentId !== undefined);
+    const args = runner.calls[0].args;
+    await waitFor(() => !existsSync(args[args.indexOf("--out") + 1]));
+    expect(scheduler.pending()).toEqual([]);
+    const leave = service.subscribe(() => {});
+    expect(scheduler.pending()).toEqual([0]);
+    leave();
+    service.dispose();
+  });
+
   it("gives foreground work priority and resumes with one fresh capture", async () => {
     const scheduler = fakeScheduler();
     let finishCapture: ((result: BskRunResult) => void) | undefined;
@@ -540,6 +652,12 @@ describe("HTTP/SSE interface", () => {
     const eventsRes = fakeRes();
     await eventsRoute?.handler(fakeReq(), eventsRes.res as never);
     service.beginAction("s1", "clicking");
+    const streamed = eventsRes.chunks.map((chunk) => JSON.parse(chunk.slice(6)));
+    expect(streamed.map((event) => event.type)).toEqual(["snapshot", "upsert"]);
+    expect(streamed[0]).toMatchObject({
+      sessions: [{ sessionId: "s1", action: "idle" }],
+      available: true,
+    });
     expect(eventsRes.res.body()).toContain('"action":"clicking"');
     eventsRes.res.close();
 
@@ -566,6 +684,47 @@ describe("HTTP/SSE interface", () => {
     service.dispose();
   });
 
+  it("state-only SSE does not capture, and route disposal releases every active viewer", async () => {
+    const { service, scheduler } = setup({ thumbnails: false });
+    service.addSession("s1");
+    const { routes, webServer } = routeHarness();
+    const dispose = registerObservationRoutes({ get: () => webServer } as never, service);
+    const route = routes.get("/bsk-observation/events")!;
+    const metadata = fakeRes();
+    await route.handler(fakeReq({ url: "/bsk-observation/events?thumbnails=0" }), metadata.res);
+    expect(scheduler.pending()).toEqual([]);
+    const viewing = fakeRes();
+    await route.handler(fakeReq({ url: "/bsk-observation/events?thumbnails=1" }), viewing.res);
+    expect(scheduler.pending()).toEqual([0]);
+    const endMetadata = vi.spyOn(metadata.res, "end");
+    const endViewing = vi.spyOn(viewing.res, "end");
+    dispose();
+    expect(endMetadata).toHaveBeenCalledOnce();
+    expect(endViewing).toHaveBeenCalledOnce();
+    expect(scheduler.pending()).toEqual([]);
+    viewing.res.close();
+    metadata.res.close();
+    expect(endViewing).toHaveBeenCalledOnce();
+    service.dispose();
+  });
+
+  it("releases a viewer when writing its initial snapshot fails", async () => {
+    const { service, scheduler } = setup({ thumbnails: false });
+    service.addSession("s1");
+    const { routes, webServer } = routeHarness();
+    const dispose = registerObservationRoutes({ get: () => webServer } as never, service);
+    const response = fakeRes();
+    vi.spyOn(response.res, "write").mockImplementation(() => {
+      throw new Error("closed socket");
+    });
+    const end = vi.spyOn(response.res, "end");
+    await routes.get("/bsk-observation/events")!.handler(fakeReq(), response.res);
+    expect(end).toHaveBeenCalledOnce();
+    expect(scheduler.pending()).toEqual([]);
+    dispose();
+    service.dispose();
+  });
+
   it("refuses a stop without a sessionId", async () => {
     const registry = new SessionRegistry(5);
     own(registry, "s1");